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Home / Case Studies / Optimal Dust Collector Selection for CNC Cutter & Grinding Machines

Optimal Dust Collector Selection for CNC Cutter & Grinding Machines

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Client
A company acting as an intermediary that provides equipment selection services for its clients.
Production Process
The client requested a dust collector with a fan for CNC Cutter & Grinding machines used in a copper processing facility. Since the facility is under construction, no final dust measurement data is available. However, based on operational experience and logic, it is possible to determine the most suitable dust collector based on the frequency of equipment usage and type of dust generated.
Problem
  • Lack of finalized data on dust levels due to the facility being under construction.
  • The need for prompt equipment selection to support ongoing project bids.
  • Ensuring the selected equipment meets operational demands, budget, and logistical requirements (e.g., shipping to South Texas).
Task
Analyze client data to determine the optimal dust collector for fine copper dust with low volume and 8-hour daily operation.

Initial Data

Selection of a Dust Collector Based on Operating Conditions

Other specifications provided by the client:
  • Daily operating hours not exceeding 8 hours
  • Fine dust
  • Low dust volume
  • Room temperature
  • Dust collector to be installed outdoors
  • Location: South Texas
  • Depending on the frequency of equipment use and the processing, it is possible to determine which dust collector would be the best fit. The available options are:

Client Communication

Client:
Out Door Dust collector Need it.
- 650 CFM's
- Type of Dust "COPPER"
- Type of application machinery: CNC Cutter & Grinding

We are biding with several Brands in this application.
I Will like to become a dealer, Distributor or Business Partner.
We are in South East in Texas along the USA Border.

Please let Me know your thoughts
Engineer Torch-Air:
Good day, thank you for reaching out to us. Let us calculate an option for a dust collector for you. Could you please send us the technical specifications?
You can fill out our questionnaire in the attached file or send more information about your project. Specifically, we would appreciate the dimensions of the ducts, their quantity, and diameters. We would like to recalculate the airflow performance.
Client:
Dear suppler
Goode day!
Please quote your and best delivery time since we are comparing costs in the following part numbers:
  • Please quote ASAP * YOUR BEST BIT “OFFER”
  • Dust Collector Capacity 6500 CFM’s
  • Particles copper
  • Application Laser copper cutting CNC
  • Grinding cipper
Please look DRAW.
Please include shipping cost to this address: Brownsville Texas.
Engineer Torch-Air:
Good day, we would like to offer you the following dust collector:
Equipment Name: FOEHN 6500 Modular Pulse Jet Cartridge Dust Collector
Purpose: Air purification from dust and other contaminants.
FOEHN 6500
FOEHN 6500
FOEHN Modular
FOEHN 6500
Engineer Torch-Air:
We also offer the following fan models for your consideration:

Fan 15 HP
6500 CFM @ 7in. w.c. (1750 Pa)


Engineer Torch-Air:
Fan 20 HP
6500 CFM @ 11in. w.c. (2750 Pa)


Proposed Solutions

We thoroughly analyzed the client's requirements and considered the project from all angles. Our approach was to offer the most suitable dust collector type—whether baghouse, cartridge, or cyclone—based on the client's operational data. The final recommendation was the FOEHN Modular Pulse Jet Cartridge Dust Collector, as it provides the best balance of filtration performance, compact design, and cost-effectiveness. This choice aligns with the client's specifications, including fine dust handling, low volume, and an 8-hour daily operating schedule. Additionally, the FOEHN model is equipped with nanofiber cartridge filters, ensuring efficient filtration and easy maintenance.

Client's Decision

The client opted for the FOEHN Modular Pulse Jet Cartridge Dust Collector, considering:
  • Efficiency: Ideal for fine copper dust and low-volume applications.
  • Compact Design: Suitable for outdoor installation and limited space.
  • Cost-Effectiveness: Provides excellent value within the client's budget.
The FOEHN unit, paired with the appropriate fan (20 HP for optimal airflow performance), fully meets the operational demands and logistical requirements for the facility in South Texas.

Top Air Purification Systems for CNC Cutters and Grinding Machines

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We always perform precise calculations and offer expert assistance in selecting the optimal dust collection or gas cleaning systems, typically completing this process within 1 to 2 days
Head of Engineering,
Vladimir Nikulin
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