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Mist Modular Air Oil Mist Filter
Performance: 600 — 7000 cfm (1000 — 12000 m³/h)
Dust cleaning efficiency of 99.9% depending on the dust load and temperature: All characteristics
Price: varies depending on the package
5-Year guarantee
Easy installation and operation
Over 10 years of service life
Eco Friendly
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Cleaning efficiency up to 99.97% depending on concentrations
Dust Collector Description
The Mist Modular series of air oil filters is designed to purify the air from smoke, mist, oil vapors, and various emulsions directly at the machines that use machine oil. It is a modular system of filters specifically designed to remove oil smoke and mist from the air. All Mist Modular filters are modular and can be organized into systems that are tailored to specific requirements.
Effortless pollution control
Suitable for processes where cutting fluids can be contaminated with metal dust and burnt oil deposits
Efficient oil concentration management
Applied to processes with a maximum initial oil concentration of 30-40 mg/m³
Universal Filter for Complete Removal of Cutting Fluids and Oil Contaminants
Maximum cleanliness and oil reuse
Suitable for processes with low-viscosity oils that remain clean and can be reused.
Reliable capture of water-oil emulsions
Can be used to capture water-oil emulsions.
Suitable for synthetic oils
An ideal solution for use with synthetic oils: guaranteed compatibility and optimal filtration.
Modular Design: Our Main Field of Expertise
Increase performance by adding an additional filtration module.
Bolt mounted SKD assembly is performed based on instructions, such as in furniture assembly. Without any welding or complex modulations.
Due to the modular design, delivering the filter requires no special transportation and takes less time.
Rapid performance modernization
Quick and easy installation
Quick, straightforward transportation
Reliable Filtration of Oil Vapors and Smoke Particles
Easy and effortless installation
Option for direct fan installation on the filter.
Quick filter replacement for continuous operation
Fast and easy replacement mechanism for filter elements.
Flexible options for air duct connections
Two inlet ports for alternative air duct connection options.
Self-draining filters
Innovative self-draining technology: automatic moisture removal from the filter for continuous efficiency and long service life.
Monitoring of contamination for optimal performance
Main filters equipped with contamination indicators.
Consistent efficiency throughout the shift
Designed for daily operation in 1-2 shifts (for low to moderate-intensity processes).
Main Distinctions From Other Models
-1-
Gas entry occurs through shutter dampers.
-2-
Side replacement of filter cartridges.
-3-
Filter maintenance is performed through convenient service doors located on the front side.
-4-
Self-cleaning filter elements.
Spheres of Use
The filter is suitable for various types of CNC machines that use oil-based cutting fluids and produce a significant amount of smoke during operation. It is applicable in industries such as:
- Metallurgical industry
- Woodworking industry
- Food industry
- Chemical industry
- Petrochemical industry
- Mining industry
- Flour mills
- Cement plants
- Asphalt concrete plants
- Plastic or glass product manufacturing plants
- Paint and gypsum production
- Various furnace-equipped manufacturing processes
How It Works
Oil Mist Collectors - Mist Modular (Filter Oil Mist Filter)
The filter consists of a housing in which the air undergoes several stages of purification in sequence.
At the initial stages, the contaminated air enters the zone of mechanical coarse cleaning, where the primary pollutants are deposited.
At the subsequent stages, ranging from one to three depending on the filter's configuration, fine cleaning of residual lubricants and cooling fluids occurs in the filter cassettes.
The collected lubricants and cooling fluids are drained into a canister located at the bottom of the filter.
The filter maintenance is performed through convenient service doors located on the front side. This is convenient as it does not require complex service platforms. It also significantly saves space and allows the equipment to be installed inside the workshop.
The filtering elements are labyrinth reusable cassettes, which are self-cleaning. Fine filtration takes place in replaceable HEPA cartridges.
At the initial stages, the contaminated air enters the zone of mechanical coarse cleaning, where the primary pollutants are deposited.
At the subsequent stages, ranging from one to three depending on the filter's configuration, fine cleaning of residual lubricants and cooling fluids occurs in the filter cassettes.
The collected lubricants and cooling fluids are drained into a canister located at the bottom of the filter.
The filter maintenance is performed through convenient service doors located on the front side. This is convenient as it does not require complex service platforms. It also significantly saves space and allows the equipment to be installed inside the workshop.
The filtering elements are labyrinth reusable cassettes, which are self-cleaning. Fine filtration takes place in replaceable HEPA cartridges.
Specification
The specifications depend on the package elements. For each client, we create a project based on a detailed survey about the production site and the nature of the dust.
The oil mist collector can optionally be designed to be unconventional depending on the client's technical task.
The oil mist collector can optionally be designed to be unconventional depending on the client's technical task.
Package
Basic package for each module
There can be more modules depending on the client’s technical task
Coated steel frame
1
Labyrinth filters
1-3
Filter control cover
1
Filter data sheet, operation instructions, and installation instructions
Package
Pre-cleaning filter
1
Waste canister
1
Inlet nipple
1
Plug
1
Outlet for mounting the fan
1
Outlet nipple for connection to an external fan (connecting flange)
1
Additional package
We always compromise with the client and are willing to add the necessary functions range as well as other characteristics and parameters to the standard package.
DESIGN AND FILTER
- Differential pressure gauge
- Exhaust fan
- Starter with thermal relay
- Frequency converter
- Fan control cabinet
- Air ducts and shaped parts, aerodynamic noise silencers;
- Exhaust pipe
- Connecting flange, if it is necessary to connect air ducts from both sides to the receiving chamber.
Modifications, Size, and Charts
Modification: a filter option with a different number of modules. Adding modules brings about a change to general performance, the volume of the air filtered, size, and other specifications.
The Mist Modular filter consists of one or multiple modules.
The recommended performance for one module is no more than 1800 CFM. Augmenting performance requires installing an additional module (example is provided in the chart below).
A filter can optionally be produced with nontypical size depending on the client's technical task.
The Mist Modular filter consists of one or multiple modules.
The recommended performance for one module is no more than 1800 CFM. Augmenting performance requires installing an additional module (example is provided in the chart below).
A filter can optionally be produced with nontypical size depending on the client's technical task.
Oil Mist Collector Design and Diagram
The contaminated air flow in the form of oil mist/smoke enters the receiving chamber of the unit due to the vacuum created by the exhaust fan. In the receiving chamber, the air first encounters a baffle designed to evenly distribute the airflow and separate larger liquid droplets. The air then passes through a labyrinth filter where large droplets condensed from the mist are collected. After the labyrinth filter, the air flow passes through a pre-filter, where impurities such as fine chips and dust are trapped on the mesh along with liquid droplets.
The purified air flow, free from larger particulate contaminants, enters the main cleaning stage chamber. In this chamber, small liquid droplets are captured and coalesced using self-draining cassettes (or a bag filter). The contaminants held during the filtration process transition into the liquid phase and drain into an oil collector due to the force of gravity.
When using models of the unit without additional cleaning stages, the air is discharged from the unit into the ventilation network through the outlet opening. Upon request, the filter can be equipped with a HEPA filter. In this case, after the main cleaning stage, the air passes through an additional cleaning chamber where particularly fine particles of contaminants are trapped by a filtering cartridge. After the additional cleaning stage, the air can be directly discharged into the production area.
The purified air flow, free from larger particulate contaminants, enters the main cleaning stage chamber. In this chamber, small liquid droplets are captured and coalesced using self-draining cassettes (or a bag filter). The contaminants held during the filtration process transition into the liquid phase and drain into an oil collector due to the force of gravity.
When using models of the unit without additional cleaning stages, the air is discharged from the unit into the ventilation network through the outlet opening. Upon request, the filter can be equipped with a HEPA filter. In this case, after the main cleaning stage, the air passes through an additional cleaning chamber where particularly fine particles of contaminants are trapped by a filtering cartridge. After the additional cleaning stage, the air can be directly discharged into the production area.
During operation, the surface of the filtering elements accumulates a layer of contaminants, increasing the resistance of the filtering surface. The current value of the pressure drop between the chambers of the unit is displayed on the differential pressure gauges installed on the chamber doors. When the pressure drop reaches its maximum value, the filtering element needs to be replaced.
Get a Consultation From One of Our Factory's Experts
Michael
Klepik
Klepik
Chief Executive Officer
Consults and provides calculations
Consults and provides calculations
Vladimir
Nikulin
Nikulin
Chief Technology Officer
Head of development and design
Head of development and design
+1 (918) 406-5684
info@torch-air.com
+1 (918) 406-5684
info@torch-air.com
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