Download the questionnaire and submit it to us
info@torch-air.com
Made in the USA
Scan the QR code or click on it to start a chat in WhatsApp
Home / Case Studies / Efficient Oil Mist Filtration for CNC Lathe Operations
Efficient Oil Mist Filtration for CNC Lathe Operations
Client
The client specializes in operating CNC lathe equipment for precision machining of metal components.
Project Feature
The client operates CNC lathe equipment primarily used for precision machining of metal components. The process involves high-speed cutting, drilling, and shaping of various metals, resulting in the generation of oil mist and metal particulates.
Production Process
The primary concern is the accumulation of oil mist in the air within the working chamber dimensions of 1800x1000x850 mm. This not only poses health risks to workers due to inhalation but also contributes to slippery floors and potential damage to machine integrity and performance. Effective air filtration is required to manage these contaminants and maintain a safe and efficient working environment.
Problem
The current air filtration setup is insufficient for the volume and nature of contaminants produced by the client’s operations. It consists of an outdated filtration unit that struggles to maintain optimal air quality, leading to frequent maintenance issues and inefficiencies.
Temperature
The operating environment typically maintains a temperature range of 18-24°C (64-75°F), which is standard for such machining processes.
Gas/Dust
The main contaminants are oil mists generated from the lubricants used during the machining process, accompanied by fine metal particulates. These contaminants can vary in concentration depending on the materials being processed and the specific operations being performed at any given time.
Initial Data
Client Communication
Client:
Hello,
I am considering purchasing oil mist filters for our CNC lathe equipment, specifically the "Mist Spot" model. The dimensions of our working chamber are approximately 1800x1000x850 mm. Could you please recommend the most suitable filter in terms of air flow?
Also, I would appreciate it if you could provide pricing details for both the basic and full configurations.
Attached are the specifications of our machines and our company profile.
Thank you for your assistance.
I am considering purchasing oil mist filters for our CNC lathe equipment, specifically the "Mist Spot" model. The dimensions of our working chamber are approximately 1800x1000x850 mm. Could you please recommend the most suitable filter in terms of air flow?
Also, I would appreciate it if you could provide pricing details for both the basic and full configurations.
Attached are the specifications of our machines and our company profile.
Thank you for your assistance.
Specifications
Engineer Torch-Air:
Hello,
Thank you for reaching out to us with your inquiry regarding oil mist filters for your CNC equipment. Based on the dimensions and specifications you provided, I recommend our Mist Spot Model MS-850, which is specifically designed to handle the air flow requirements of a chamber your size.
For the basic configuration, the MS-700 includes the standard filter unit equipped with basic filtration media and fittings. The full configuration includes advanced filtration options, additional safety features, and an extended warranty.
Please find the detailed specifications and comparative features of both configurations attached. This should help you make a more informed decision based on your specific needs and budget considerations.
Could you please confirm the volume and type of contaminants typically generated during your operations? This information will help us ensure that the recommended model is the best fit for your requirements.
Looking forward to your reply.
Specifications:
Flow rate, m³/h: 1200
Inlet/Outlet diameter, mm: 160
Dimensions LxWxH without post-filter, mm: See drawing.
Weight, kg: 70
Filtration area, m²: 7.5
Main cartridge cleaning class: F9
Power, kW: 0.55
Equipment List:
Thank you for reaching out to us with your inquiry regarding oil mist filters for your CNC equipment. Based on the dimensions and specifications you provided, I recommend our Mist Spot Model MS-850, which is specifically designed to handle the air flow requirements of a chamber your size.
For the basic configuration, the MS-700 includes the standard filter unit equipped with basic filtration media and fittings. The full configuration includes advanced filtration options, additional safety features, and an extended warranty.
Please find the detailed specifications and comparative features of both configurations attached. This should help you make a more informed decision based on your specific needs and budget considerations.
Could you please confirm the volume and type of contaminants typically generated during your operations? This information will help us ensure that the recommended model is the best fit for your requirements.
Looking forward to your reply.
Specifications:
Flow rate, m³/h: 1200
Inlet/Outlet diameter, mm: 160
Dimensions LxWxH without post-filter, mm: See drawing.
Weight, kg: 70
Filtration area, m²: 7.5
Main cartridge cleaning class: F9
Power, kW: 0.55
Equipment List:
Component | Quantity |
Housing | 1 pc |
Fan (built-in) | 1 pc |
Filter cartridge | 1 pc |
Operating manual, installation manual | Set |
Certificates | Set |
Mist Spot 700-00
Client:
Hello,
Thank you for the prompt response and the detailed information. The contaminants we typically deal with are mainly oil mists and some minimal metal particulates from the machining process. Based on the specifications you provided, the full configuration of the MS-700 seems suitable for our needs.
Could you also inform me about the installation process and any maintenance services you offer?
Thank you once again.
Best regards,
Thank you for the prompt response and the detailed information. The contaminants we typically deal with are mainly oil mists and some minimal metal particulates from the machining process. Based on the specifications you provided, the full configuration of the MS-700 seems suitable for our needs.
Could you also inform me about the installation process and any maintenance services you offer?
Thank you once again.
Best regards,
Engineer Torch-Air:
Hello,
I'm glad to hear that the MS-700 full configuration meets your needs. Regarding installation, our team will handle the entire setup at your facility to ensure that the unit is properly integrated with your CNC equipment. We also offer a comprehensive maintenance package, which includes regular checks and filter replacements to keep your system running efficiently and extend its lifespan.
The installation typically takes about a day, depending on the site and specific requirements. We can schedule a preliminary site visit to finalize the details and prepare for a smooth installation process.
Please let me know a suitable time for you for the site visit, and we can proceed with the necessary arrangements.
Looking forward to your confirmation.
Best regards
I'm glad to hear that the MS-700 full configuration meets your needs. Regarding installation, our team will handle the entire setup at your facility to ensure that the unit is properly integrated with your CNC equipment. We also offer a comprehensive maintenance package, which includes regular checks and filter replacements to keep your system running efficiently and extend its lifespan.
The installation typically takes about a day, depending on the site and specific requirements. We can schedule a preliminary site visit to finalize the details and prepare for a smooth installation process.
Please let me know a suitable time for you for the site visit, and we can proceed with the necessary arrangements.
Looking forward to your confirmation.
Best regards
Proposed Solutions
Based on the client’s requirements and operational conditions, we recommended the Mist Spot Model MS-850 for effective oil mist and particulate filtration. This model aligns with the working chamber dimensions and ensures optimal air quality maintenance.
Recommended Solution: Mist Spot Model MS-850
Recommended Solution: Mist Spot Model MS-850
- Airflow Capacity: 1200 m³/h
- Filtration Efficiency: F9-class main cartridge
- Power Consumption: 0.55 kW
- Compact Design: Suitable for CNC lathe environments
- Installation: On-site integration with CNC equipment, completed within one day
- Maintenance Services: Regular filter replacements and system checks for optimal performance
- Site Visit: Pre-installation assessment to ensure seamless implementation
- This solution ensures a safer working environment, reduced maintenance costs, and prolonged machine efficiency.
Best Baghouses for Wood Dust Extraction
We always perform precise calculations and offer expert assistance in selecting the optimal dust collection or gas cleaning systems, typically completing this process within 1 to 2 days
Head of Engineering,
Vladimir Nikulin
Vladimir Nikulin
CALCULATION AND SELECTION
After filling out this form, you will obtain the cost of the equipment and time frame over which it will be delivered
By filling out this form, you agree to our personal data processing policy
DELIVERY AND INSTALLATION ALL OVER USA, CANADA, MEXICO
FULL ADHERENCE TO QUALITY STANDARDS
WE CUSTOMIZE INSTALLATIONS TO SUIT YOUR COMPANY
FAVORABLE PRICES FROM A US MANUFACTURER
Operating in USA, Canada, and Mexico
