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Performance: 300 — 3000 cfm (500 — 5000 m³/h)
Dust cleaning efficiency of 99.9% depending on the dust load and temperature: All characteristics
Price: varies depending on the package
5-Year guarantee
Easy installation and operation
Over 10 years of service life
Ecologist-approved
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Vortex Compact Dust Collector Baghouse With Mechanical Cleaning
It has a high cleaning rate of up to 99.99% for dust 5 micrometers or larger.
Its efficiency depends on the quantity of the dust, the temperature, and the moisture.
Its efficiency depends on the quantity of the dust, the temperature, and the moisture.
Dust Collector Description
Vortex Compact dust collector baghouse is comprised by two-stage air cleaning filter aggregates. It’s designed for cleaning dry air flows from non-sticky, non-fibrous, medium-particle dust in the form of exhaust ventilation, cleaning, and air recirculation systems. The filter operates at low operation cost. Replacing its filter bags through the removable external panel is straightforward and convenient.
High air processing temperature of up to 300 ˚F
In the standard package, the filter process air flows of up to 300˚F.
Dust load of up to 3 ppm
Round bags are installed in the filter suitable for operation under conditions of coarse dust contamination.
Round Bags: Efficient Cleaning.
Convenient, Reliable Device
Quick and easy installation
SKD assembly with bolt fixtures is performed based on instructions like in furniture assembly. No welding or complex alterations required.
Straightforward, quick transportation
Thanks to the well-thought-out design, the baghouse's delivery doesn't require special transportation and takes less time to ship.
Fundamental Differences From Other Models
-1-
Closed-type filter
-2-
Conventional mechanical manual filter element regeneration with optional additional installation of an automatic self-cleaning system.
-3-
The filters are further protected by special metallic lamellae to reduce the wear on them.
-4-
Saved electricity due to the cleaned air being fed back.
Improved Design Customized for the Client's Objectives
Powerful, efficient fans
Selection of the best performing fan from the perspective of efficiency, pressure, and power consumption.
Under negative pressure
The baghouse operates under negative air pressure from a fan.
Easy maintenance
The filter design is produced in such a way that maintaining it requires a minimal amount of time. Service hatch and door installation are optional.
Compact
It doesn't take up much space and is ready for quick operation.
Properly designed and tested at various production sites
Proper air passage speed through the filter bags allows for the air to be excellently filtered and the bags to clean themselves. That renders the filter low-cost and reliable.
Optional alternate design
Based on the client's wishes, size can optionally be changed, and performance can also be augmented. We have a large selection of additional package elements.
Industries of Use
The filter suits most industrial and production fields.
- Food and grain processing industries
- Paper industry
- Chemical industry
- Construction materials and glass industry
- Black and colorful metallurgy
- Fertilizer industry
- Cement industry
- Silos column dust collection
- Wood-processing industry
- Energy, regional power station, TPP, and garbage-burning plants
- Textile industry
- Burning, smoky gases, and dry sorption chambers
How It Works
The temperature of the relocated air flow must not exceed 300°F. The cleaned air flow must not contain any explosive mixtures.
The baghouse cyclone offers two levels of air cleaning for optimal dust filtration:
1. Stage one: inertial
Due to the section expansion at the entrance into the filter, the air flow significantly reduces its speed and heads in the perpendicular, original direction while the inertial dust particles fall out of the air flow and settle into the accumulator. The air flow enters into the frame through the entry connector. The coarse particles lose speed and fall into the dust collector.
2. Stage two: mechanical
Cleaning is performed by dust being captured by the mechanical filter bags. The exhaust device captures and removes dust that forms during cleaning. The dust collector cleans the contaminated air and returns it back into the facility. Fine particles are captured by the filter bags which are periodically cleaned using the manual shaking mechanism. The shaking mechanism allows accumulated dust to be shaken off the filter bags down into the accumulator hopper while the fan is turned off. Consequently, the cleaned air, while passing through the fan, is blown out the top of the aggregate frame.
Cleaning of the bags, which can easily be replaced with new ones, is performed manually via the shaking mechanism. The aggregate can be delivered either as a mobile or stationary option.
The baghouse cyclone offers two levels of air cleaning for optimal dust filtration:
1. Stage one: inertial
Due to the section expansion at the entrance into the filter, the air flow significantly reduces its speed and heads in the perpendicular, original direction while the inertial dust particles fall out of the air flow and settle into the accumulator. The air flow enters into the frame through the entry connector. The coarse particles lose speed and fall into the dust collector.
2. Stage two: mechanical
Cleaning is performed by dust being captured by the mechanical filter bags. The exhaust device captures and removes dust that forms during cleaning. The dust collector cleans the contaminated air and returns it back into the facility. Fine particles are captured by the filter bags which are periodically cleaned using the manual shaking mechanism. The shaking mechanism allows accumulated dust to be shaken off the filter bags down into the accumulator hopper while the fan is turned off. Consequently, the cleaned air, while passing through the fan, is blown out the top of the aggregate frame.
Cleaning of the bags, which can easily be replaced with new ones, is performed manually via the shaking mechanism. The aggregate can be delivered either as a mobile or stationary option.
Specifications
The Specifications depend on the package elements. For each client, we create a project based on a detailed survey about the production site and the nature of the dust.
A baghouse can be manufactured in a non-standard execution, depending on the technical needs of the client.
A baghouse can be manufactured in a non-standard execution, depending on the technical needs of the client.
Package Elements
Basic package
Coated carbon steel frame
1
Fan
1
Filter bags
Package
Operating manual, operation instructions, and installation instructions
Package
Certificates and patents
Package
Additional package
We always accommodate the client and are willing to add all necessary functions, as well as other characteristics and parameters to the standard package elements.
FIRE EXTINGUISHING AND SAFETY
- Chemical-resistant coating
SERVICING
- Filter element removal from the top
- Floors and stairs for filter servicing
HEATING AND THERMAL INSULATION
- Filter frame insulation.
MANAGEMENT AND CONTROL
- Smooth launch device (frequency transformer) for the fan, worm, and gate
- Differential manometer variation between the “clean” and “dirty” areas
DESIGN AND FILTER
- Vibration motor.
- High temperature filter bags.
- Overhanging support.
- Wheels for mobility.
- Noise muffler for the fan.
- The filter frame can be designed out of different types of steel.
- Different RAL coating colors.
Baghouse Design
Frame aggregate manufactured out of sheet steel and covered with high-quality coating which ensures high-level protection for the frame against the elements of the environment.
The aggregate frame has an entry connector on the side that allows the ventilation (technological) equipment to connect to the aggregate. Attached to the top of the aggregate frame is a fan or air duct of the centralized exhaust ventilation system. Located at the bottom of the aggregate frame is the dust collector with a dustpan.
The aggregate frame has an entry connector on the side that allows the ventilation (technological) equipment to connect to the aggregate. Attached to the top of the aggregate frame is a fan or air duct of the centralized exhaust ventilation system. Located at the bottom of the aggregate frame is the dust collector with a dustpan.
Round Filter Bags
The Vortex Compact Baghouse is equipped with round bags of non-woven material.
Sewn into the filter bags are steel rings, which increases the shaking amplitude in the regeneration process.
The round filter bags with vibration cleaning withstand a dust load of up to 3 ppm.
Sewn into the filter bags are steel rings, which increases the shaking amplitude in the regeneration process.
The round filter bags with vibration cleaning withstand a dust load of up to 3 ppm.
The bags can be manufactured out of the following materials: polyester, Met-Aramid, PPS, and anti-static effect material. The material for the filter bags is selected on a case-by-case basis, in accordance with the technical task.
The Dust Hopper and Unloading It
In the standard package, Vortex Compact has as a box on wheels as an aggregator.
Unloading the Captured Product
Unloading organization methods for the client to choose from:
- In the basic package, the manual method is used, including a volume (box) which the dust falls into.
Other Products
Get a Consultation From One of Our Factory's Experts
Michael
Klepik
Klepik
Chief Executive Officer
Consults and provides calculations
Consults and provides calculations
Vladimir
Nikulin
Nikulin
Chief Technology Officer
Head of development and design
Head of development and design
+1 (918) 406-5684
info@torch-air.com
+1 (918) 406-5684
info@torch-air.com
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