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Breeze 36 Pneumatic Cartridge Pulse Jet Silo Filter
Performance: 300 — 1500 cfm (510 — 2560 m³/h)
Dust cleaning efficiency of 99.9% depending on the dust load and temperature: All characteristics
Price: varies depending on the package
5-Year guarantee
Easy installation and operation
Over 10 years of service life
Eco Friendly
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It has a high cleaning rate of up to 99,99% for dust 3 micrometers or larger.
Its efficiency depends on the quantity of the dust, the temperature, and the moisture.
Its efficiency depends on the quantity of the dust, the temperature, and the moisture.
Silo Dust Collector Description
Breeze 36 Pneumatic filter was developed for cleaning silos with cylindrical cartridges installed inside the filter. It is equipped with an automatic self-cleaning pulse jet filter elements system. The filter comes with a response flange installed at the roof of the silo.
Very straightforward maintenance: no special tool is necessary to replace the filter elements. Elementary control requires no knowledge of any special programs.
Very straightforward maintenance: no special tool is necessary to replace the filter elements. Elementary control requires no knowledge of any special programs.
Reliable cylindrical cartridges
Provide for lengthier filter service and high dust collection efficiency and thus a reduction in operation costs for you!
Large filtration material area
Thanks to the folded structure, the filter material is placed very compactly. One single such cartridge has the filtration surface area of 15-20 bags!
Cost-Efficient Cartridges With Automatic Cleaning
Most widespread type of cartridge
Thanks to the major popularity of cylindrical cartridges, you will be able to quickly find one that’s suitable and replace it.
Quick and easy installation
A counterflange is supplied for connecting to the filter which must be welded to the silo. The silo itself is then subsequently installed on the flange. It is delivered fully assembled and ready for operation.
Improved Design Customized for the Client's Objectives
Compact
Takes up only a little space and is quickly made ready for operation.
Under pressure
The filter works under air pressure from a fan.
Straightforward maintenance
The filter’s design is done is such a way that maintenance takes a minimal amount of time. Maintenance hatches and doors can be installed as well.
Properly designed and tested at various production sites
Proper air flow speed via filter cartridges allows for great air filtering and self-cleaning. That renders the filter cost-efficient and reliable.
Optional nontypical design
Based on the client’s request, the design and size can optionally be changed. Its efficiency can be increased as well. Furthermore, there is a large selection of additional package elements clients have to choose from.
Main Distinctions From Other Models
-1-
Installation ring in the package
-2-
A pressure regulator in the package to prevent filter damage due to excess compressed air pressure.
-3-
The option of manufacture with any flange under the existing installation ring.
-4-
An automatic air cleaning system is installed in the filters with time-regulated impulse cleaning as well as pauses between impulses in a large range.
Areas of Use
The filter is suitable for most areas of industry and enterprise.
- Glass industry
- Chemical industry
- Pharmaceutical industry
- Metallurgy
- Metal processing
- Welding processes
- Mountain ore extraction
- Engineering enterprise
How It Works
The dust-laden air rises out of the silo and enters the filter. Clean air passes through the filter cartridges and the dust is left on the exterior of the filter cartridges. The cartridge is cleaned every now and then by a compressed air impulse.
Specification
The Specifications depend on the package elements. For each client, we create a project based on a detailed survey about the production site and the nature of the dust.
Each table parameter can be modified based on the client’s request.
Each table parameter can be modified based on the client’s request.
Basic Package
Coated carbon steel frame
1
Compressed air receivers
Package
Diaphragm valves for cartridge cleaning
Package
Filter cartridges
Package
Control panel
Package
Installation flange
1
Operating manual, operation instructions, and installation instructions
Package
Certificates and patents
Package
Filter Design and Arrangement
The filter design entails the possibility to manufacture various configurations which take into account the features of facilities: the height of the ceilings, the amount of free area, the positioning of the air pipes, etc.
Filter Cartridges
We use a channeled cartridge as the filtration component. Thanks to the folded structure, the filter material is placed very compactly. For instance, a single standard cartridge of Ø12.8 in, 39 in tall has a filtering surface area of 178 ft² and replaces 15-20 bags.
The filter material entails a very thin (about 0.02 in), solid material with small pores. It is rated within the F7-F9 classes in terms of Eurovent’s cleaning quality standards, outperforming in this component materials usually used in filters.
The gas goes from outside the cartridge and enters, the dust particles settle on the outside part of the filter while the clean air passes inside the cartridge and leaves the filter outside.
The filter material entails a very thin (about 0.02 in), solid material with small pores. It is rated within the F7-F9 classes in terms of Eurovent’s cleaning quality standards, outperforming in this component materials usually used in filters.
The gas goes from outside the cartridge and enters, the dust particles settle on the outside part of the filter while the clean air passes inside the cartridge and leaves the filter outside.
The filter component becomes dirty every now and it is cleaned using air impact. The concentrated impulse from the air valves shakes the filter material of the cartridge and the dust settles down into the hopper. Cleaning of the cartridge is performing without having to stop the filtration cycle.
The filter cartridges withstand a dust load of up to 2 ppm. To increase the operation load, a cyclone will need to be placed in front of the equipment.
The filter cartridges withstand a dust load of up to 2 ppm. To increase the operation load, a cyclone will need to be placed in front of the equipment.
Filter Control
Smart automation control: a guarantee of uninterrupted operation
Control of the filter is performed with the help of a controller or remote control. This system operates in a closed cycle but can be reconfigured depending on the client’s needs.
Control of the filter is performed with the help of a controller or remote control. This system operates in a closed cycle but can be reconfigured depending on the client’s needs.
We propose packaging the filter completely with automatic control, analysis, and fire extinguishing systems etc. A time controller is installed in the standard package. A Siemens controller can also be packaged with it, depending on your needs.
Pulse Jet SystemThe periodically filtered cartridges have dust get “stuck” on them, which increases the filter's resistance. In order that the system works without interruption and without any variations in pressure, the bags must be cleaned. The cleaning occurs in the following way:
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Pulse Jet Cleaning System Package:
Compressed air receiver package
It is the receiver that accumulates air for the air blast. If there isn't enough air, the degree of cleaning will fall, the wear on the filters will increase, and the filter's performance will fall, since the filter’s aerodynamic resistance increases. There is a connector on the receiver to the compressor or to the general factory compressed air pathway as well as a moisture drain valve.
Air pipe system
This is either metallic or plastic. It all depends on the type of gas and temperature that the filter is cleaning. Nozzles are installed on the air pipes for more efficient cleaning of the filter component.
It is the receiver that accumulates air for the air blast. If there isn't enough air, the degree of cleaning will fall, the wear on the filters will increase, and the filter's performance will fall, since the filter’s aerodynamic resistance increases. There is a connector on the receiver to the compressor or to the general factory compressed air pathway as well as a moisture drain valve.
Air pipe system
This is either metallic or plastic. It all depends on the type of gas and temperature that the filter is cleaning. Nozzles are installed on the air pipes for more efficient cleaning of the filter component.
Air valves
All valves are certified. Our valves are specialized for filter equipment air cleaning systems.
Controller
Regeneration system control is performed with the help of a special controller that configures the quantity of impulses and the frequency of the impulses.
All valves are certified. Our valves are specialized for filter equipment air cleaning systems.
Controller
Regeneration system control is performed with the help of a special controller that configures the quantity of impulses and the frequency of the impulses.
Other Products
Get a Consultation From One of Our Factory's Experts
Michael
Klepik
Klepik
Chief Executive Officer
Consults and provides calculations
Consults and provides calculations
Vladimir
Nikulin
Nikulin
Chief Technology Officer
Head of development and design
Head of development and design
+1 (918) 406-5684
info@torch-air.com
+1 (918) 406-5684
info@torch-air.com
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