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Breeze 36 Pneumatic Cartridge Pulse Jet Silo Filter

Performance: 300 — 1500 cfm (510 — 2560 m³/h)

Dust cleaning efficiency of 99.9% depending on the dust load and temperature. All characteristics

Price: varies depending on the package

5-Year guarantee

Easy installation and operation

Over 10 years of service life

Eco Friendly

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It has a high cleaning rate of up to 99,99% for dust 3 micrometers or larger.
Its efficiency depends on the quantity of the dust, the temperature, and the moisture.

Silo Dust Collector Description

Breeze 36 Pneumatic filter was developed for cleaning silos with cylindrical cartridges installed inside the filter. It is equipped with an automatic self-cleaning pulse jet filter elements system. The filter comes with a response flange installed at the roof of the silo.
Very straightforward maintenance: no special tool is necessary to replace the filter elements. Elementary control requires no knowledge of any special programs.

Reliable cylindrical cartridges

Provide for lengthier filter service and high dust collection efficiency and thus a reduction in operation costs for you!

Large filtration material area

Thanks to the folded structure, the filter material is placed very compactly. One single such cartridge has the filtration surface area of 15-20 bags!

Cost-Efficient Cartridges With Automatic Cleaning

Most widespread type of cartridge

Thanks to the major popularity of cylindrical cartridges, you will be able to quickly find one that’s suitable and replace it.

Quick and easy installation

A counterflange is supplied for connecting to the filter which must be welded to the silo. The silo itself is then subsequently installed on the flange. It is delivered fully assembled and ready for operation.

Improved Design Customized for the Client's Objectives

Compact

Takes up only a little space and is quickly made ready for operation.

Under pressure

The filter works under air pressure from a fan.

Straightforward maintenance

The filter’s design is done is such a way that maintenance takes a minimal amount of time. Maintenance hatches and doors can be installed as well.

Properly designed and tested at various production sites

Proper air flow speed via filter cartridges allows for great air filtering and self-cleaning. That renders the filter cost-efficient and reliable.

Optional nontypical design

Based on the client’s request, the design and size can optionally be changed. Its efficiency can be increased as well. Furthermore, there is a large selection of additional package elements clients have to choose from.

Main Distinctions From Other Models

-1-

Installation ring in the package

-2-

A pressure regulator in the package to prevent filter damage due to excess compressed air pressure.

-3-

The option of manufacture with any flange under the existing installation ring.

-4-

An automatic air cleaning system is installed in the filters with time-regulated impulse cleaning as well as pauses between impulses in a large range.

Areas of Use

The filter is suitable for most areas of industry and enterprise.

Glass industry
Chemical industry
Pharmaceutical industry
Metallurgy
Metal processing
Welding processes
Mountain ore extraction
Engineering enterprise

QUICK SELECTION BY SECTOR

How It Works

The dust-laden air rises out of the silo and enters the filter. Clean air passes through the filter cartridges and the dust is left on the exterior of the filter cartridges. The cartridge is cleaned every now and then by a compressed air impulse.

Specification

The Specifications depend on the package elements. For each client, we create a project based on a detailed survey about the production site and the nature of the dust.
Each table parameter can be modified based on the client’s request.

CASE STUDY: Optimal Silo Dust Collector Selection for a Cement Plant in Canada

For a cement plant in Canada, we addressed excessive dust emissions during silo filling, which posed environmental risks and product loss. We provided a tailored solution by selecting an efficient baghouse filter to ensure compliance with regulations and operational efficiency. Read

Basic Package

Coated carbon steel frame

1

Compressed air receivers

Set

Diaphragm valves for cartridge cleaning

Set

Filter cartridges

Set

Control panel

Set

Installation flange

1

Operating manual, operation instructions, and installation instructions

Set

Certificates and patents

Set

Filter Design and Arrangement

The filter design entails the possibility to manufacture various configurations which take into account the features of facilities: the height of the ceilings, the amount of free area, the positioning of the air pipes, etc.

Filter Cartridges

We use a channeled cartridge as the filtration component. Thanks to the folded structure, the filter material is placed very compactly. For instance, a single standard cartridge of Ø12.8 in, 39 in tall has a filtering surface area of 178 ft² and replaces 15-20 bags.

The filter material entails a very thin (about 0.02 in), solid material with small pores. It is rated within the F7-F9 classes in terms of Eurovent’s cleaning quality standards, outperforming in this component materials usually used in filters.

The gas goes from outside the cartridge and enters, the dust particles settle on the outside part of the filter while the clean air passes inside the cartridge and leaves the filter outside.

The filter component becomes dirty every now and it is cleaned using air impact. The concentrated impulse from the air valves shakes the filter material of the cartridge and the dust settles down into the hopper. Cleaning of the cartridge is performing without having to stop the filtration cycle.
The filter cartridges withstand a dust load of up to 2 ppm. To increase the operation load, a cyclone will need to be placed in front of the equipment.

Filter Control

Smart automation control: a guarantee of uninterrupted operation

Control of the filter is performed with the help of a controller or remote control. This system operates in a closed cycle but can be reconfigured depending on the client’s needs.

We propose packaging the filter completely with automatic control, analysis, and fire extinguishing systems etc. A time controller is installed in the standard package. A Siemens controller can also be packaged with it, depending on your needs.

Pulse Jet System

The periodically filtered cartridges have dust get “stuck” on them, which increases the filter's resistance. In order that the system works without interruption and without any variations in pressure, the bags must be cleaned. The cleaning occurs in the following way:

From the top: the clean air chamber has air pipes inside it that go from the air cleaning system's diaphragm valves. These valves are installed on the receivers that the compressed air is located in, which is used for the pulse jet.
The air is submitted from the compressor to the receivers. The valve functions periodically, the air is submitted through the valve into the air pipe, and it is distributed out of the air pipe with the help of the atomizer inside the filter.
The filter cartridge is shaken and blown on and the dust falls down into the hopper accumulator.
The dust can be extracted from the accumulator hopper in three ways depending on the technical task declared: a manual dust latch, a mechanical double dump, and an automatic gate. The standard version comes with a manual dust latch.

Pulse Jet Cleaning System Package:

Compressed air receiver package
It is the receiver that accumulates air for the air blast. If there isn't enough air, the degree of cleaning will fall, the wear on the filters will increase, and the filter's performance will fall, since the filter’s aerodynamic resistance increases. There is a connector on the receiver to the compressor or to the general factory compressed air pathway as well as a moisture drain valve.

Air pipe system
This is either metallic or plastic. It all depends on the type of gas and temperature that the filter is cleaning. Nozzles are installed on the air pipes for more efficient cleaning of the filter component.

Air valves
All valves are certified. Our valves are specialized for filter equipment air cleaning systems.

Controller
Regeneration system control is performed with the help of a special controller that configures the quantity of impulses and the frequency of the impulses.