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The Vortex Vibro BIG Baghouse With Automatic Shaking and a Closed Frame

Performance: 5 000 — 120 000 cfm (8500 — 200000 m³/h)

Dust cleaning efficiency of 99.9% depending on the dust load and temperature: All characteristics

Price: by request depending on the package

5-Year guarantee

Easy installation and operation

Over 10 years of service life

Ecologist-approved

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It has a high cleaning rate of up to 99,99% for dust 3 micrometers or larger.
Its efficiency depends on the quantity of the dust, the temperature, and the moisture.

Dust Collector Description

The Vortex Vibro BIG is a universal closed-type baghouse equipped with a filter bag vibrational cleaning system. It has major air efficiency. The modular design allows the efficiency of the device to increase as modules are added. It’s suitable for dust collection both inside a facility and outside. It’s very simple to control and maintain.

VIEW PDF CATALOG BAGHOUSE DUST COLLECTOR

Dust load of up to 50 ppm

The round bags installed in the filter are suitable for operating under conditions of coarse dust contamination.

High operating air temperature of up to +536 ˚F

The filter works with air flows of up to +300 ˚F in the standard package. By request, a filter with a temperature of up to +536 ˚F can be manufactured.

Round Bags and Damper Plate: Efficient Cleaning and Wear Reduction

Save money on filter replacement.

The dust settles right down in the hopper and reduces bag wear

Even gas flow distribution

That increases the service life of the filters and air cleaning is improved, since the load on the bags is even and provides a means to save on operation costs.

Modular Design: Our Main Field of Expertise

Increase efficiency by way of adding an additional filter module.

Large-node, bolt-mounted assembly is performed based on instructions like when assembling furniture. No welding or complex manipulations.

Thanks to the modular design, delivering the filter doesn't require any special transportation and takes less time.

Quick efficiency modernization

Quick and easy installation

Quick and easy transportation

Improved Design for Customized Tasks From the Client

Powerful, efficient fans

Selection of the best-performing fan from the perspective of performance, pressure, and energy consumption.

Under pressure

The filter works under air pressure from a fan

Straightforward maintenance

The filter’s design is done is such a way that maintenance takes a minimal amount of time. Maintenance hatches and doors can be installed as well.

Compact

Takes up only a little space and is quickly made ready for operation

Properly designed and tested at various production sites

Proper air flow speed via the filter bags allows for great air filtering and self-cleaning. That renders the filter economical and reliable.

Optional nontypical design

Based on the client’s request, size can be changed. Efficiency can also be increased. Furthermore, there is a large selection of additional package elements.

Fundamental Distinctions From Other Models

-1-

Has a closed frame

-2-

Gas entry into the filter takes place from below and the gas heads from bottom to top in the filter

-3-

Only a dust fan can be operated that must be installed in front of the air entrance to the filter.

-4-

Developed for large production sites. Minimal module requires 1100 ft² of fabric. They're used where major fine dust exhaust is present.

Spheres of Use

The filter is suitable for the majority of industrial fields and production sites.

Food industry
Chemical industry
Metallurgical industry
Wood-processing industry
Oil and gas industry
Mineral extraction
Flour mills
Cement plants
Asphalt and concrete plants
Plastic and glass item production factories
PWM and plaster production
Production sites equipped with various types of ovens

QUICK SELECTION BY SECTOR

How It Works

How does a Vortex Vibro BIG work

Contaminated air enters Blizzard through an air pipe (or a gas pipe) into the dirty chamber, after which the dust particles settle onto the bags while the cleaned air passes through the bags and enters into the clean chamber, after which it exits the filter outside with the help of a fan or goes back into the facility.

Specification

The performance specification depends on the package elements. We create each project customized for the client bases on a detailed questionnaire on their industrial site and the nature of the dust.

A baghouse can be implemented in nontypical form depending on the client’s technical task.

Package

Basic package for a single module

According to the technical task of the client, there may also be more modules.

Coated steel frame

1

Shaking system

1

Rounder filter bags on a metal cage positioned vertically

100

Conical hopper for dust unloading

1

Maintenance door on the top of the filter for installing and dismantling filter elements

4

Emergency hopper level indicator

1

User manual, operation instructions, and installation instructions

Package

Sectional round slide gate valve for the hopper

1

Rotary valve for controlling the hopper dust level

1

Filter control shield

1

Double-sided coating of the entire filter

RAL 5003

Dirty gas entry (typically from below)

1

Clean gas exit (typically from above)

1

Additional package

We are always prepared to accommodate our clients and are willing to complement the standard package with any necessary functions, other characteristics, and any other parameters

FIRE EXTINGUISHING AND SAFETY

The explosion-proof design consists of the installation of explosion-proof membranes (excess pressure membranes), the use of filter elements with anti-static fibers and threats, additional grounding systems, IP 64 electricity, etc.
Fire extinguishing system
Explosion-proof membrane on the filter's frame
Dust pulse jet system or vibration reduction system for the hopper.
Chemical resistant coating.
Explosion-resistant vibrator.

MAINTENANCE

Removal of filter elements from the top and the side
Floors and stairs for filter maintenance

HEATING AND INSULATION

Hopper insulation (conical dust collector)
Filter frame insulation
Insulation and heating regeneration system
Hopper heating (conical dust collector).
Heating of the filter, individual parts of it, and heat entry toward the valves.

MANAGEMENT AND CONTROL

Smooth launch device (frequency transformer) for the fan, worm, and gate
The special control board is built based on a relay with a management module, connection, and controls. The control board, tailored to your assignment, provides: data collection from the dust, pressure variation, and equipment condition transmitters (fan, worm, feeder).
Operation condition, emergency, and technological blockage alarm systems
Emergency stop
Device deactivation from the fire alarm signal
Differential manometer variation between the “clean” and “dirty” areas

DESIGN AND FILTER

Filter bags for certain small types of dust, high temperature (over 400°F), sticky, wet, etc.
The filter frame can be designed to have different types of steel.
Fan of different types: high pressure, medium, dust, corrosion resistant, and others
Different types of valves: reverse, flame, and overflow
Different colors of RAL coating

DUST COLLECTION HOPPER

Worm conveyer
Box for dust unloading under the hopper
Gate for unloading the hopper

Modifications, Size, and Drawings

A modification is a filter variation with a different quantity of modules. Adding modules entails a change in general performance, filtered air volume, dimensions, and other specifications.

The Vortex Vibro BIG filter consists of one or multiple modules

The recommended performance of a single module is no more than 7500 cfm. In order to increase the performance, it is required to install additional modules (see example in drawing below).

A filter can optionally be designed with non-typical dimensions depending on the client’s technical task.

Size

Baghouse Design

Gas movement scheme inside and outside of the filter

Contaminated air enters from the bottom, then the gas passes into the dirty air chamber up toward the filter bags.
While moving along the filter bag, the air becomes cleaned while the dust particles remain on the surface of the bag.
The cleaned air is extracted from the filter outside or back into the facility.

Such a direction of air movement ensures a more even wear on the filter bags while also ensuring the filter installation’s bulkiness, which saves space in the production site and allows a filter installation to be installed in direct proximity with the technological equipment.

Round Filter Bags

The delivery package for Vortex vibro BIG includes round bags out of a woven material imposed on a metallic frame.

Steel reels are sewn into the filter bags, which increases the shaking amplitude in the regeneration process.

The round filter bags with vibrational cleaning withstand a dust load of up to 50 ppm.

The bags can be manufactured out of the following materials: polyester, Met-Aramid, PPS, and material with an anti-static effect. The filter bag material is selected on a case-by-case basis in accordance with the technical task.

Contaminated Air Entry: the Damper Plate

Our filter construction saves our clients money on getting to replace bags less often. A dust chamber is installed in front of the filters so that the dust settles right down into the hopper and reduces the wear on the bags.

The damper plate helps with a more even distribution of the gas flow along all the filter bags. This extends the service life of the filters and improves air cleaning, since the load on the bags is even and that allows for operational cost savings.

The Dust Hopper and Unloading It

In the standard package, Vortex vibro BIG has a conical accumulator hopper for dust and a round gate with a manual gear for opening and closing or a box on wheels.

Additional hopper package elements

A vibrator or a vibration device to prevent dust from sticking on the walls of the hopper.
Installation of a hopper under every module as well as optional design of a single large one, which will be the destination of unloading from all the modules.
Level transmitter.
Hoppers and supports according to the demands of your production site. For instance, for wood processing enterprise client of ours, we tailored the hopper for big bag unloading.
The hopper under the bag with a worm for uninterrupted unloading of the hopper from dust with a gate. Thus, the filter won't have to be stopped to unload the accumulated dust.

A classic conical hopper

An extended worm hopper.

Worm hopper, sectional type

Captured Product Unloading

Unloading organization methods for the client to choose from:

The basic package features use of the manual method, which is done using a manual hatch which when opened manually and the dust unloads out of the dust aggregator into some volume or, when dust falls into a connected volume (box) without a hatch.
The automated method uses a gate or double dump, often along with a worm transporter.

The main distinction is manual labor which must be exerted to unload the captured product. The automated method can be combined with a production line and, for instance, the product can be returned back onto a conveyor belt.

A hand dust latch

Automatic “gate” (feeder)

Mechanical “double flap”

Baghouse Management

Smart control automation ensures uninterrupted operation

Filter control is performed using a controller or a remote control. This system works in a closed cycle, but it can be reconfigured depending on the client's needs.

We propose packaging the filter with a completely automatic control system, analysis, fire extinguishing, etc. In the standard package, a temporary controller is installed and it can also be packaged with a Siemens controller depending on your needs.

Vibration Cleaning Filter System

Gradually, the internal portions of the bags become covered in dust, which increases the filter’s resistance. In order to prevent the resistance from getting too high, the filter elements must be cleaned every once in a while.
Vortex vibro BIG is equipped with a built-in vibrational cleaning mechanism. Vibrational cleaning of the dusty bags can be performed using periodic vibration. For that purpose, a vibration slab with a vibrating board is installed in the body of the filter.
The bags are shaken automatically based on a timer via specified time intervals. The length and period of the vibrational shaking are set independently via a controller installed on the vibration filter frame. The cleaning system doesn't have to be stopped for the filter bags to be cleaned.
The vibration motor shakes the planks which the filter bags are attached to. The dust settled on the bags falls into the hopper or other dust discharge system, which the filter is packaged with and is extracted by the dust discharge system customized for the specific filter.