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Home / Products / Baghouse / Torch Cyclone

Performance: 300 — 18000 cfm (500 — 30000 m³/h)

Dust cleaning efficiency of 99.9% depending on the dust load and temperature: All characteristics

Price: varies depending on the package

5-Year guarantee

Easy installation and operation

Over 10 years of service life

Ecologist-approved

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“Torch Cyclone” Baghouse Dust Collector With Cyclone Precleaner

High cleaning efficiency of up to 99.99% for dust at least 200 nm in size.
Efficiency depends on the quantity of dust, the temperature, and the humidity.

Dust Collector Description

Torch Cyclone is a filtering machine designed for different types of production sites where filtering dirty air is required. Air purification from grain dust, cement, sawdust, and others. It consists of bags of various cleaning levels as well as a cyclone-type inlet and filter element air cleaning with a fan. It works with practically any type of dust. It features additional bag protection using special metal lamellae to help reduce the wear on them. The dusty air cyclone inlet performs primary separation of the dust and reduces the load on the filter bags.

High dust load of up to 120 ppm

Round type bags are installed in the filter suitable for operating under conditions of high contamination.

High operation air temperature of up to +536 ˚F

In the standard set, the filter works with air flows of up to +300 ˚F. By order, a filter can be manufactured with an operation temperature of up to +536 ˚F.

Round Bags: Efficient Cleaning.
A Ruffled Damper Plate is a Reduction on the Wear on Bags

Even gas flow distribution

This increases the service life of the filters and air cleaning improves, since the load on the bags is even and allows for operation savings.

Money saved on bag replacement

The dust settles directly into the hopper and reduces the wear on the bags.

Convenient and Reliable Device

The large-node, bolt-mounted assembly takes place based on instructions, as in the case of furniture assembly, with no welding or complex manipulations required.

Thanks to the thoughtful design, delivery of the filter requires no special transportation and takes less time to perform.

Quick and easy installation

Simple, quick transportation

Improved Design Customized for the Client's Objectives

Powerful, efficient fans

Selection of maximal performance fan from the perspective of efficiency, pressure, and energy consumption.

Under pressure or under negative pressure

The filter works both under pressure and under negative air pressure from the fan.

Simple maintenance

The filter's design is made in such a way that servicing takes up a minimum of time. It features the ability to install service hatches and doors.

Compact

Takes up minimal space and is made ready for quick operation

Properly designed and tested at various production sites

Proper air passage speed through the filter bags allows for air to be excellently filtered and for the bags to clean themselves. That renders the filter economical and reliable.

Optional alternate design

Based on the client's wishes, size can optionally be changed, and performance can also be augmented. We have a large selection of additional package elements.

Fundamental Differences From Other Models

-1-

The cyclone dirty air inlet performs primary separation of the dust and reduces the load in the filter bags by several times.

-2-

Filter maintenance on the side eliminates the need for additional space above the filter. The control maintenance door facilitates control of the filter machine and filter elements as well as ensuring easy filter cleaning and bag replacement.

-3-

The sending of dust-laden air inside the filter takes place from top to bottom. Such a solution reduces the dust load on the filter elements, reduces the risk of major amounts of dust sticking to the bags, and facilitates filter component cleaning.

-4-

Unlike a stationary filtration system, no complex design or installation works are required.

Industries of Use

The filter suits most industrial and production fields.

Food and grain processing industries
Paper industry
Chemical industry
Construction materials and glass industry
Black and colorful metallurgy
Fertilizer industry
Cement industry
Silos column dust collection
Wood-processing industry
Energy, regional power station, TPP, and garbage-burning plants
Textile industry
Burning, smoky gases, and dry sorption chambers

QUICK SELECTION BY SECTOR

How It Works

How does a Torch Cyclone work

Dirty air enters Torch Cyclone into the “dusty” air chamber, where primary cleaning of the coarse fraction of dust occurs due to the cyclone effect. It falls down due to its weight. Then the gas and dust mixture continues through the filter bags and dust particles are halted on their outer wall. The cleaned air arrives in the clean chamber and is thrusted out of the filter using the built-in fan.

Cleaning of the filter bags is performed by the impulse of compressed air or vibration shaking (by order). Compressed air arrives through the electromagnetic valves from the receiver into the blowing tubes and then enters the filter bags from there. In such a way, the air discards the dust from the surface of the bags. The dust falls off the bags and settles into the dust hopper and then is removed from the filter via the unloading device.

Specifications

The Specifications depend on the package elements. For each client, we create a project based on a detailed survey about the production site and the nature of the dust. Each table parameter can change based on the client’s request, production site, and common sense.

Package Elements

Basic package

Coated carbon steel frame

Supports and hopper

Compressed air receivers

Package

Diaphragm valves for cartridge cleaning

Package

Filter bags

Package

Hopper dust gate

Package

Visual indicator level in the hopper

Control shield

Package

User manual, operation instructions, and installation instructions

Package

Certificates and patents

Package

Additional package

We always compromise with the client and are willing to add the necessary functions range as well as other characteristics and parameters to the standard package.

FIRE EXTINGUISHING AND SAFETY

The explosion-safe version, the establishment of explosion-resistant membranes (excess pressure membranes), using filter elements with anti-static fibers and threads, additional grounding systems, IP 64 electricity, etc.
Fire extinguishing system
Explosion-proof membrane on the body of the filter.
Pneumatic dust or vibro hopper discharge
Chemical-resistant coating

SERVICING

Filter element removal from the top
Floors and stairs for filter servicing

HEATING AND THERMAL INSULATION

Hopper thermal insulation (conical dust collector)
Filter body thermal insulation
Thermal insulation and heating of the regeneration system
Hopper heating (conical dust collector)
Heating of the filter and separate parts of it, bringing the heating to the valves

MANAGEMENT AND CONTROL

Smooth launch device (frequency transformer) for the fan, worm, and flood hatch.
Special control board built based on a relay with a control module, connection, and management. The control board, based on your order, will provide: data collection from the dust transmitters, the differential pressure, and the equipment condition (fan, worm, and feed).
Notification of the condition of the operation, accidents, and technological halts.
Emergency halts
Switching off the installation when the fire alarm is triggered.
The differential manometer of the differential between the “clean” and “dirty” areas.

DESIGN AND FILTER

Replacement of impulsive draft filters with a filter containing bags drafting in reverse to be used in locations where there is no ability to operate a compressor.
Filter cartridges in the event of certain small types of dust, high temperature (over 400 ˚F), stickiness, wetness, and others.
The filter body can be composed of various types of steel.
Oil-water separator
Fans of various types: high-pressure, medium-pressure, dust, corrosion, among others.
Various types of values: reverse, flame trap, and bypass valves.
Various colors of RAL paint.

DUST COLLECTION HOPPER

Worm conveyor
A box for unloading dust under the hopper.
Flood hatch for unloading the hopper.

Size

The bags being located within a frame allows for the internal space of the filter to be used more rationally and a filter to be achieved that has greater performance with moderate size. Thanks to the small size, it is often installed in factories alongside equipment.

Round Filter Bags

Baghouse Cyclone is equipped with round bags. These types of baghouses are larger-dimension and heavier in the case they come with flat bags. This has to do with the fact that when round bags are used, a larger internal space has to be created to provide room for the bags and the gas dynamics laws to be observed.

Round filter bags withstand a large-sized dust load of up to 120 ppm, in some cases up to 150 ppm.

Round filter elements come in a large number of types, forms, and diameters. Up to a length of 14-16 feet, no Venturi tube is required, and instead atomizers are used for blowing. When the length is greater than 16 feets, we recommend using various tubes for more effective cleaning of the filter elements.

It is delivered in a standard package with bags made of materials of your choice, including with a bag made of the material PE MPS (polyester with microfibers, micro pores by micro fibers), produced in Germany. The material for the filter bags is selected on a case-by-case basis in accordance with the technical task of the client.

Contaminated Air Entry: Damper Plate

Our filter design saves our clients money by not having to spend as much on replacing bags. A dust chamber is installed in front of the filters so that the dust settles right down into the hopper and this reduces the wear on the bags.

The dust chamber helps with a more even distribution of the gas flow along all the filter bags. This extends the service life of the filters and improves air cleaning, since the load on the bags is even and that allows for operational cost savings.

In its standard package, Torch Cyclone features accumulator boxes on wheels for dust or big bags (sacks).

The Dust Hopper and Unloading It

In the standard package, the Blizzard Bag Filter RS has a conical accumulation reservoir for dust and a round sealer with a hand lever for opening and closing or a box on wheels.

Additional hopper package

A vibrator or a vibrator installation to prevent dust from sticking to the hoppers walls.
Level transmitter
Hoppers and supports based on your enterprise’s order. For instance, we included a hopper that unloads into big bags for our wood-processing enterprise client.
The hopper with a worm under the bag for uninterrupted unloading of dust from the hopper with a flood hatch. In this case, the filter won't have to be stopped in order to unload the accumulated dust.

A classic conical hopper

An extended worm hopper.

Worm hopper, sectional type

Unloading the Captured Product

Methods for the client to choose from for organizing unloading

The basic package involves the use of a manual method. A manual flow gate is used, and after it is manually opened, dust unloads out of a dust reservoir into a container or, other times, the container (box) the dust falls into can be connected to the filter without a flow gate.
The automated method: a flood gate or a double flap is used for unloading, often together with a worm transporter.

The main difference arises when it comes to manual labor needing to be exerted to unload the captured product. The automated method can be tied into a production chain and, for instance, the product can be returned back onto a conveyor belt.

A hand dust latch

Automatic “flood gate” (feed)

Mechanical “double flap”

Managing the Baghouse

Smart control automation guarantees uninterrupted operation

Control of the filter is performed using a controller or a remote-control device. This system operates in a closed cycle, but it can be reconfigured depending on the client's needs.

We propose packaging the filter along with a system entailing completely automatic control, analysis, and fire extinguishing. A time controller is installed in the standard package and a Siemens controller can also be part of the package, depending on your needs.

Pneumatic Cleaning System

Periodically filtered bags get covered with dirt, which increases the filter’s resistance. In order for the system to work in an uninterrupted fashion without any pressure differentials, the bags need to be cleaned. Cleaning is done in the following way:

On top, there are air pipes in the clean air chamber which start from the air system's diaphragm valves. These valves are installed for the receivers where the compressed air is kept, which is used for pulse jet.
The air is submitted from the compressor to these receivers. Periodically, the valve begins operation and the air is submitted to the air pipe via the valve and then out of the air pipe with the help of the nozzles and is distributed inside the filter bag.
The filtered bag is shaken and aired out while the dust falls down into the hopper accumulator from the filter bag.
The dust can be extracted from the hopper accumulator in three different ways, depending on the technical task envisaged: the manual dust latch, a mechanical “double flap”, and an automatic “flood hatch”. The standard version has a manual dust latch included.

Pulse Jet Cleaning System Package:

Compressed air receiver package
It is the receiver that accumulates air for the pulse jet. If there isn't enough air, the degree of cleaning will fall, the wear on the filters will increase, and the filter’s performance will fall, since the aerodynamic pressure of the filter will increase. The receiver has a flanged socket for connecting to the compressor or the general factory compressed air pathway, as well as a moisture drain valve. If “Blizzard” isn't installed in a heated facility, we recommend installing an oil and water separation, thermal, and air heating system.

Air pipe system
These are either metallic or plastic. Everything depends on the gas and temperature that the Blizzard bag filter RS filter is cleaning. Nozzles are installed on the air pipes for more efficient cleaning of the filter element.

Air valves
All our valves are certified. Our valves are specialized for filter equipment air cleaning systems.

Controller
Controlling the regeneration system is implemented with the help of a special controller that configures the impulse quantity and the frequency of them.

Differential manometer (by order)
Then bag cleaning can not only originate based on time but also in terms of the degree of the bags’ “contamination”. When the bags fall, the pressure in the filter changes and the manometer submits a signal to implement the draft. The differential manometer will also show an accident if one or more of the bags is ruined.