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The Vortex Vibro OP Baghouse With Automatic Shaking and an Open Frame

Performance: 300 — 23 500 cfm (500 — 40000 m³/h)

Dust cleaning efficiency of 99.9% depending on the dust load and temperature: All characteristics

Price: by request depending on the package

5-Year guarantee

Easy installation and operation

Over 10 years of service life

Ecologist-approved

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It has a high cleaning rate of up to 99,99% for dust 3 micrometers or larger.
Its efficiency depends on the quantity of the dust, the temperature, and the moisture.

Dust Collector Description

The Vortex Vibro OP is a pressure baghouse with an open frame. Cleaned air immediately enters inside the facility from the bags. It is intended for filtering very light types of dust, is air-permeable, and has a tendency to form fibroid webs, such as timber waste, paper dust, etc. It is the most straightforward filter to use. It requires no special programs and all one has to do is connect it to a network.

VIEW PDF CATALOG BAGHOUSE DUST COLLECTOR

Dust load of up to 30 ppm

The round bags installed in the filter are suitable for operating under conditions of coarse dust contamination.

High operating air temperature of up to +536 ˚F

The filter works with air flows of up to +300 ˚F in the standard package. By request, a filter with a temperature of up to +536 ˚F can be manufactured.

Round Bags and Damper Plate: Efficient Cleaning and Wear Reduction

Even gas flow distribution

That increases the service life of the filters and air cleaning is improved, since the load on the bags is even and provides a means to save on operation costs.

Save money on filter replacement

The dust settles right down in the hopper and reduces bag wear

Modular Design: Our Main Field of Expertise

Increase efficiency by way of adding an additional filter module.

Large-node, bolt-mounted assembly is performed based on instructions like when assembling furniture. No welding or complex manipulations.

Thanks to the modular design, delivering the filter doesn't require any special transportation and takes less time.

Quick efficiency modernization

Quick and easy installation

Quick and easy transportation

Improved Design for Customized Tasks From the Client

Powerful, efficient fans

Selection of the best-performing fan from the perspective of performance, pressure, and energy consumption.

Under pressure

The filter works under air pressure from a fan

Straightforward maintenance

The filter’s design is done is such a way that maintenance takes a minimal amount of time. Maintenance hatches and doors can be installed as well.

Compact

Takes up only a little space and is quickly made ready for operation

Properly designed and tested at various production sites

Proper air flow speed via the filter bags allows for great air filtering and self-cleaning. That renders the filter economical and reliable.

Optional nontypical design

Based on the client’s request, size can be changed. Efficiency can also be increased. Furthermore, there is a large selection of additional package elements.

Fundamental Distinctions From Other Models

-1-

It has an open frame

-2-

Filter bags are replaced from the side.

-3-

Dust unloads into dust boxes with viewing windows that the dust level can be seen through.

-4-

Special changeable gas entry immediately squeezes dust into the dust box or bag, thus reducing the load on the filter and sending the dust flow down into the hopper.

-5-

There is a damper plate and a deposit camera.

Spheres of Use

The filter is suitable for the majority of industrial fields and production sites.

Food industry
Chemical industry
Metallurgical industry
Wood-processing industry
Oil and gas industry
Mineral extraction
Flour mills
Cement plants
Asphalt and concrete plants
Plastic and glass item production factories
PWM and plaster production
Production sites equipped with various types of ovens

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How It Works

How does a Vortex Vibro OP work

Contaminated air enters Vortex through an air pipe (or a gas pipe) into the dirty chamber, after which the dust particles settle onto the bags while the cleaned air passes through the bags and enters into the clean chamber, after which it exits the filter outside with the help of a fan or goes back into the facility.

Specification

The performance specification depends on the package elements. We create each project customized for the client bases on a detailed questionnaire on their industrial site and the nature of the dust.

A baghouse can be implemented in nontypical form depending on the client’s technical task.

Package

Basic package for a single module

According to the technical task of the client, there may also be more modules.

Coated steel frame

1

Shaking system

1

Round filter bags vertically positioned on a metal cage

20

Dust boxes or big bags

2

Maintenance leaf on the side for installing and dismantling filter elements

1

Visual window for monitoring the dust level in the hopper

2

Filter control shield

1

Coating for the entire filter on both sides

RAL 5003

Operating manual, operation instructions, and installation instructions

Package

Dirty gas entry (typically from below)

1

Clean gas exit (typically from above)

1

Additional package elements

We are always happy to adapt for our clients and are willing to add to the standard package whatever functions are necessary, as well as other characteristics, and parameters.

FIRE EXTINGUISHING AND SAFETY

The explosion-safe design consists of the installment of explosion-discharge membranes (excess pressure membranes), the use of filter elements with anti-static fibers and threads, additional grounding systems, IP 64 electrics, etc.
Fire extinguishing system
Explosion-proof membrane on the filter frame
Dust pulse jet system or vibration collision system for the hopper.
Chemical resistant coating
Explosion-resistant vibrator.

MAINTENANCE

Floors and stairs for filter maintenance

HEATING AND INSULATION

Insulation of dust boxes and filter frame
Insulation and heating regeneration system
Heating of dust boxes

MANAGEMENT AND CONTROL

Smooth launch device (frequency transformer) for the fan, worm, and gate.
The special control board is built based on a relay with a management module, connection, and controls. The control board, tailored to your assignment, provides: data collection from the dust, pressure variation, and equipment condition transmitters (fan, worm, feeder)
Work condition, accident, and technological blockage alarms.
Emergency stops.
Switching the device off of the fire alarm system.
The differential manometer of variation between the “clean” and “dirty” zones.

DESIGN AND FILTER

Filter cartridges for certain fine types of dust, high temperature (over 400˚F), sticky, wet, et cetera.
The filter frame may be designed to consist of different types of steel.
Various types of fans: high pressure, medium, dust, corrosion-resistant, and others.
Valves of different types: reverse, flame, and bypassing.
Various RAL coating colors.

Modifications, Size, and Drawings

A modification is a variation of a filter with a different number of modules. Adding modules entails a change in general performance, filtered air volume, dimensions, and other specifications.

The Vortex Vibro OP filter consists of one or multiple modules.

The recommended performance rate of a single module is no more than 3000 cfm. It is recommended to install an additional module (example in the drawing below).

Optional filter design with nontypical dimensions depending on the client’s technical task.

Baghouse Design

Gas movement scheme inside and outside of the filter

Contaminated air enters the dirty air chamber filter through the side flange. Large-sized dust particles settle down into the hopper. The contaminated air ends up in the filter bags. While passing along the bags, the air gets cleaned and dust particles settle on the inner side of the bag while the clean air leaves the filter outside or goes back into the factory.
The air movement direction in the filter is bottom to top. Such a direction of air movement ensures a more even wear on the filter bags while also allowing more compact dimensions to be achieved.
After that, the contaminated air passes along the bag and dust particles settle on the inner side of the bag while the clean air exits outside or back into the factory.

Round Filter Bags

Round bags made of non-woven material are included in the Vortex Vibro OP delivery package.

Sewn into the filter bags are steel rings, which increases the shaking amplitude in the regeneration process.

The round filter bags with vibration cleaning withstand a dust load of up to 30 ppm.

The bags can be manufactured out of the following materials: polyester, Met-Aramid, PPS, and anti-static effect material. The material for the filter bags is selected on a case-by-case basis, in accordance with the technical task.

Contaminated Air Entry via the Damper Plate

Our filter design helps our clients money by not having to replace the bags as often. Installed in front of the filters is a dust chamber so that the dust settles right down into the hopper and reduces the wear on the bags.

The dust chamber helps achieve a more even distribution of gas flow along all the filter bags, which extends the filters’ services life and improves air cleaning, since the load on the bags is even and allows for operational costs savings.

In its standard package, Vortex Vibro OP has aggregator boxes on wheels for dust and big bags.

The Dust Hopper and Unloading It

In the standard package, Vortex Vibro OP has aggregator boxes on wheels for dust or big bags.

Additional hopper package elements

Installation of a hopper under every module as well as the option of designing a big one that all the modules will be unloaded into.
Level transmitter.

Baghouse Management

Smart control automation ensures uninterrupted operation

Filter control is performed using a controller or a remote control. This system works in a closed cycle, but it can be reconfigured depending on the client's needs.

We propose packaging the filter with a completely automatic control system, analysis, fire extinguishing, etc. In the standard package, a temporary controller is installed and it can also be packaged with a Siemens controller depending on your needs.

Vibration Cleaning Filter System

Gradually, the internal portions of the bags become covered in dust, which increases the filter’s resistance. In order to prevent the resistance from getting too high, the filter elements must be cleaned every once in a while.
Vortex Vibro OP is equipped with a built-in vibrational cleaning mechanism. Vibrational cleaning of the dusty bags can be performed using periodic vibration. For that purpose, a vibration slab with a vibrating board is installed in the body of the filter.
The bags are shaken automatically based on a timer via specified time intervals. The length and period of the vibrational shaking are set independently via a controller installed on the vibration filter frame. The cleaning system doesn't have to be stopped for the filter bags to be cleaned.
The vibration motor shakes the planks which the filter bags are attached to. The dust settled on the bags falls into the hopper or other dust discharge system, which the filter is packaged with and is extracted by the dust discharge system customized for the specific filter.