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“TORNADO ST” Spray Tower Scrubber (Spray Chamber Scrubber)

Performance: 600 — 30 000 cfm (1000 — 51000 m³/h)

Cleans up to 99.9% waste, dust, flue and exhaust gases, depending on the level of pollution. All characteristics

Price: by request depending on the package

5-Year guarantee

Easy installation and operation

Over 10 years of service life

Eco Friendly

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Cleans up to 99.9% waste, dust, flue and exhaust gases, depending on the level of pollution

Wet Scrubber Description

The “TORNADO ST” scrubber with a hollow frame for non-sticking dust. The gas entry occurs tangentially, which allows the dust to be directed straight down into the hopper (water-setting tank). The cleaning system is based on mass-exchanging processes in a hollow column.
We produce both complexes and separate parts of the “TORNADO ST” complex. The "TORNADO ST” is designed for wet gas cleaning.

VIEW PDF CATALOG TORNADO-ST

Straightforward maintenance and operation

The wet scrubber’s design is done is such a way that maintenance via hatches and doors takes a minimal amount of time

Produced from different types of steel and plastic

We select the material depending on the chemical contents of the gas and the gas’ temperature. Stainless steel or carbon steel. Polypropylene plastic, polyethylene, PVDF, etc.

Optional unconventional design

The design, size, and productivity level can be modified depending on the client's wishes. It comes with a broad selection of additional package elements.

Improved Design for Customized Tasks From the Client

Modular Design is Our Main Area of Expertise

Increase efficiency by way of adding an additional filter module.

Large-node, bolt-mounted assembly is performed based on instructions like when assembling furniture. No welding or complex manipulations necessary.

Thanks to the modular design, delivering the filter doesn't require any special transportation and takes less time.

Quick efficiency modernization

Quick and easy installation

Quick and easy transportation

Smart Design: High Quality, Efficient Air Cleaning

Low aerodynamic resistance

The well-thought-out design of the scrubber facilitates the passage of a large air flow to be cleaned.

Dust load of up to 3 ppm

To increase the dust load, a cyclone will have to be placed in front of the equipment.

Gas load of up to 0.5 ppm

There can optionally be more, but that will require size to be increased.

High tolerance of fluctuating loads

Stability in maintaining a high level of cleaning, efficiency, and temperature variations over the course of the wet scrubber's operation.

Minimal waste substances

The air cleaning process creates practically no waste. It doesn't get stopped up with a variety of substances. Furthermore, there is almost no water entrainment.

Fundamental Distinctions From Other Models

-1-

Highly efficient irrigation system.

-2-

Nozzles not subject to sludge stuffing

-3-

Labyrinth droplet eliminator.

-4-

The classical, most widespread vertical-type scrubber.

-5-

In comparing indicators, this type of scrubbers has much larger dimensions than other scrubbers with equal cleaning efficiency.

Spheres of Use

The wet scrubber is suitable for most areas of industry and enterprise

Engineering and metal processing

Voltaic and electrochemical production sites, factories, plants, and lots. Processes: degreasing, pulverization, etching, bonderization, oxidation, anodizing, bichromate processing, processing in chromium anhydride, nickeling, chromizing, copperizing, tinning, lodging of tin-bismuth alloys, zincking, zinc anodization, cadmium coating, cadmium-tin alloy coating, brassing, leading, gilding, silvering, palladizing, electrolytic polishing, chemical polishing, and removal of copper, nickel, chrome, and tin.
Chemical industry

Production of inorganic bonds: acids, alkali, ammonia, sodas, salts, and reagents. Production of rare and noble metals and concentrates. Chemical and chemical-metallurgical enterprises. Gas purification of various steams and compound chemical bonds.
Food industry

Storages with freezer devices using ammonia as the cooling agent. Fishing complexes, meat packing plants, fish processing, meat processing industry, pork farms, poultry factories, and large horned cattle facilities.
Pharmaceuticals

Extraction of amines of restored sulfur, furfurole, and methanol bonds.
Laboratories

Factory and experimental labs using reagents.
Processes of mass exchange and gas cleaning of hydrogen sulfide, chlorine, sulfuric acid steam, sulfur and nitrogen oxides, ammonium, etc.
Other spheres.

QUICK SELECTION BY SECTOR

Substances Captured by the Gas Scrubber

Wet scrubber captures various dusts 0.1 µm in size or larger. The innovative TORNADO ST, designed for optimal performance, serves as an excellent wet scrubber for boiler applications, effectively enhancing the purification of flue gases.
In order to capture smaller elements, we recommend various supplements, such as caustic soda etc. The supplements are selected on a case-by case basis depending on the air and gas mixture in the client's operation environment.

The Working Principle of Spray Tower Scrubber

How does a TORNADO-ST work

The “TORNADO-ST” contains several irrigation layers (usually one, two, or three).
Contaminated gas enters its entry chamber tangentially. Meanwhile, while rotating, the gas also takes the accumulated liquid in the entry chamber into a rotary movement, some of which enters further along with the gas. Then, following up to meet the flow of fresh washing liquid, an intense mass-exchanging process begins between the gas and the liquid via irrigation. The irrigation system is organized based on the technical data of the cleaned gas and has an irrigation area required to create an effective gas-liquid mass-exchanging process.
The liquid phase (contaminated solution) flows in the circulation cavity for subsequent use or removal and the cleaned gas along with the removed liquid drops goes to the droplet eliminator. After that, the clean gas (air) exits the “TORNADO-ST” to the outside.

Specifications

The specifications depend on the package elements. For each client, we create a project based on a detailed survey about the production site and the nature of the dust and contaminations.
Each filter can optionally be designed in an unconventional fashion, depending on the technical task of the client.

The innovative TORNADO ST, designed for optimal performance, serves as an excellent wet scrubber for boiler applications, effectively enhancing the purification of flue gases.

Package

Basic package for single module type

There may be more modules based on the technical task of the client

Coated carbon steel frame

1

Supports

1

Nozzles

Package

Connection outfitting

Package

Pump

1

Wet scrubber manual, operation instructions, and installation instructions

Package

Certificates and patents

Package

Additional package

We always compromise with the client and are willing to add the necessary functions range as well as other characteristics and parameters to the standard package.

HOPPER

Conveyer for discharging oil
Worm or chain conveyer for sludge discharge.

MAINTENANCE

Side removal of packings
Floors and stairs for filter servicing

HEATING AND THERMAL INSULATION

Body thermal insulation
Thermal insulation and heating of the regeneration system
Heating of the filter and separate parts of it, bringing the heating to the valves

MANAGEMENT AND CONTROL

Smooth launch device (frequency transformer) for the fan, worm, and flood hatch.
Special control board built based on a relay with a control module, connection, and management. The control board, based on your order, will provide data collection from the dust transmitters, the differential pressure, and the equipment condition (fan, worm, and feed).
Notification of the condition of the operation, accidents, and technological halts.
Emergency halts
Switching off the installation when the fire alarm is triggered.
The differential manometer of the differential between the “clean” and “dirty” areas.
Automatic irrigation solution feeding system
Automatic irrigating solution draining system
Additional automatics system
pH meter device
Irrigating solution neutralization system

DESIGN AND FILTER

The filter frame can be designed to have different types of steel.
Fan of different types: high pressure, medium, dust, corrosion resistant, and others
Different types of valves: reverse, flame, and overflow
Different colors of RAL coating
Recirculation section
Spare parts
Hydrogate: this element is necessary for your scrubber to work under negative pressure.
Coagulator: an additional drop catching element.
An additional droplet eliminator.
Spare equipment parts.

Modifications, Size, and Charts

A modification is a filter variation with a different quantity of modules. Adding modules entails a change in general performance, filtered air volume, size, and other technical specifications .

The Tornado scrubber consists of one or multiple modules.

The recommended performance of a single module is no more than 30000 cfm. In order to increase the performance, it is required to install additional modules (see example in drawing below).

A wet scrubber can optionally be designed with non-typical size depending on the client’s technical task.

Wet Scrubber Design

“TORNADO-ST” entails a vertical column with atomizers inside in several layers for gas irrigation. The irrigation system consists of several stages with nozzles installed inside the “Tornado” scrubber frame. The nozzles are positioned in such a way that the water washes gas from all possible directions. Installed at the top of the machine is a droplet eliminator.

Controlling the Spray Tower Scrubber

Variations of control equipment package elements

Manual control: the most affordable and inexpensive method.
Semiautomatic: control on a temporary relay, preparation of a solution, and manual pouring of the solution.
Automatic, time-based control, or regulated cycle control, determined by the client. Automatic preparation and dosing of the reagent solution.

In the standard package, the wet scrubber is automated at a minimal level – with transmitter level, pump activation, and pH monitoring.
For a higher level of automation, we can offer you: