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Home / Products / Wet Scrubbers / TORNADO-RP

“TORNADO-RP” Vertical Scrubber With Random Packing

Performance: 600 — 24 000 cfm (1000 — 40700 m³/h)
Cleans up to 99.9% waste, dust, flue and exhaust gases, depending on the level of pollution: All characteristics
Price: by request depending on the package
5-Year guarantee
Easy installation and operation
Over 10 years of service life
Ecologist-approved
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Cleans up to 99.9% waste, dust, flue and exhaust gases, depending on the level of pollution

Wet Scrubber Description

The “TORNADO-RP” wet scrubber with a vertical mass-exchanging column with random packing inside (Raschig rings, Pall rings, Intalox rings, Torch-Air rings, etc.) and an automatic irrigation system. Packings of this type are cheaper than structured ones but require larger dimensions and a more powerful fan.
It is designed for wet gas cleaning. This filter complex has been famous worldwide for over 50 years and has earned itself a good reputation as a reliable cleaner of dust, smoke, acid, alkalis, and mixtures of them.
We supply them both as packages and separate parts of the “TORNADO-RP” complex.
The cleaning efficiency rate for dust at least 0.5 microns in size is 99.99%. Efficiency depends on the type of dust, temperature, and moisture.
Straightforward maintenance and operation
The wet scrubber’s design is done is such a way that maintenance via hatches and doors takes a minimal amount of time
Produced from different types of steel and plastic
We select the material depending on the chemical contents of the gas and the gas’ temperature. Stainless steel or carbon steel. Polypropylene plastic, polyethylene, PVDF, etc.

Improved Design for Customized Tasks From the Client

Optional unconventional design
The design, size, and productivity level can be modified depending on the client's wishes. It comes with a broad selection of additional package elements.

Modular Design is Our Main Area of Expertise

Increase efficiency by way of adding an additional filter module.
Large-node, bolt-mounted assembly is performed based on instructions like when assembling furniture. No welding or complex manipulations necessary.
Thanks to the modular design, delivering the filter doesn't require any special transportation and takes less time.
Quick efficiency modernization
Quick and easy installation
Quick and easy transportation

Smart Design: High Quality, Efficient Air Cleaning

Low aerodynamic resistance
The well-thought-out design of the filter facilitates the passage of a large air flow to be cleaned.
Dust load of up to 3 ppm
To increase the dust load, a cyclone will have to be placed in front of the equipment.
Gas load of up to 0.5 ppm
There can optionally be more, but that will require size to be increased.
High tolerance of fluctuating loads
Stability in maintaining a high level of cleaning, efficiency, and temperature variations over the course of the wet scrubber's operation.
Minimal waste substances
The air cleaning process creates practically no waste. It doesn't get stopped up with a variety of substances. Furthermore, there is almost no water entrainment.

Fundamental Distinctions From Other Models

-1-
Highly efficient irrigation system.
-2-
The MOST efficient scrubber from the perspective of GAS cleaning and supplied in half-assembled condition.
-3-
Random packing is used.

Spheres of Use

The wet scrubber is suitable for most areas of industry and enterprise
  • Engineering and metal processing
    Voltaic and electrochemical production sites, factories, plants, and lots. Processes: degreasing, pulverization, etching, bonderization, oxidation, anodizing, bichromate processing, processing in chromium anhydride, nickeling, chromizing, copperizing, tinning, lodging of tin-bismuth alloys, zincking, zinc anodization, cadmium coating, cadmium-tin alloy coating, brassing, leading, gilding, silvering, palladizing, electrolytic polishing, chemical polishing, and removal of copper, nickel, chrome, and tin.
  • Chemical industry
    Production of inorganic bonds: acids, alkali, ammonia, sodas, salts, and reagents. Production of rare and noble metals and concentrates. Chemical and chemical-metallurgical enterprises. Gas purification of various steams and compound chemical bonds.
  • Food industry
    Storages with freezer devices using ammonia as the cooling agent. Fishing complexes, meat packing plants, fish processing, meat processing industry, pork farms, poultry factories, and large horned cattle facilities.
  • Pharmaceuticals
    Extraction of amines of restored sulfur, furfurole, and methanol bonds.
  • Laboratories
    Factory and experimental labs using reagents.
  • Processes of mass exchange and gas cleaning of hydrogen sulfide, chlorine, sulfuric acid steam, sulfur and nitrogen oxides, ammonium, etc.

Substances Captured by the Gas Scrubber

Wet scrubber captures various dusts 0.1 µm in size or larger.
In order to capture smaller elements, we recommend various supplements, such as caustic soda etc. The supplements are selected on a case-by case basis depending on the air and gas mixture in the client's operation environment.
Learn more about the operation and design of NaOH scrubbers in our article.

The Working Principle of TORNADO RP Scrubber

How does a TORNADO RP work
The “TORNADO-RP” wet scrubber has a layer of packings, which are located in support distribution grids. The packings have a branched surface which creates a contact phases area that gas passes through and at the same time they are irrigated by water or another solution. During operation, the “TORNADO-RP” packing is in the form of a dense layer. Raschig rings, Pall rings, Intalox rings, Torch-Air rings, as well as other plastic and resin constructions can be used as the packing.
Contaminated air enters the acceptance chamber. Then, following up to a flow of washing liquid, the gas and liquid emulsion subsequently continues through the fixed-bed layer where the gas component and the liquid phase connect. Subsequently, the liquid-gas mixture enters the volume of the droplet eliminator where they separate from each other. The liquid phase (dirty) flows into the circulation capacity (for subsequent use or removal) and the cleaned gas goes into the drop separator along with the liquid drops being carried away. After that, the clean gas (air) exits the “TORNADO-RP” to the outside.

Specifications

The Specifications depend on the package elements. For each client, we create a project based on a detailed survey about the production site and the nature of the dust and contaminations.
Each filter can optionally be designed in a non-standard execution, depending on the technical task of the client.

Package

Basic package for single module type

There may be more modules based on the technical task of the client
Packing column
1
Reverse liquid tank
1, packaged with a tank
Liquid collection cone
1, packaged with a cone
Packings
package
Instructions and documents
Package
Irrigation pump with valves and connecting pipes
1
Irrigation system (nozzles)
Package
Labyrinth droplet eliminator
1

Additional package elements

We always compromise with the client and are willing to add the necessary functions range as well as other characteristics and parameters to the standard package.
MANAGEMENT AND CONTROL
  • Automatic irrigating solution feeding system.
  • Automatic irrigating solution draining system.
  • Additional automatics system
  • Irrigating solution neutralization system
  • pH meter device
DESIGN AND FILTER
  • Additional droplet eliminator
  • Spare equipment parts.

Modifications, Size, and Charts

A modification is a filter variation with a different quantity of modules. Adding modules entails a change in general performance, filtered air volume, size, and other technical specifications .

The wet scrubber consists of one or multiple modules.

The recommended performance of a single module is no more than 30000 cfm. In order to increase the performance, it is required to install additional modules (see example in drawing below).

A filter can optionally be designed with non-typical size depending on the client’s technical task.

Scrubber Design

The “TORNADO-RP” entails a vertical column with supporting grids inside with packings located on them. The irrigation system consists of one or multiple stages with nozzles installed inside the frame.

Controlling the Wet Scrubber

Variations of control equipment package elements
  1. Manual control: the most affordable and inexpensive method.
  2. Semiautomatic: control on a temporary relay, preparation of a solution, and manual pouring of the solution.
  3. Automatic, time-based control, or regulated cycle control, determined by the client. Automatic preparation and dosing of the reagent solution.
In the standard package, the wet scrubber is automated at a minimal level – with transmitter level, pump activation, and pH monitoring.
For a higher level of automation, we can offer you:
  • Automatic refilling and discharge of the reagent
  • Automatic reagent preparation
  • Automatic water activation/deactivation
  • Connecting the automatic contact to the controller and pH meter.

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Get a Consultation From One of Our Factory's Experts

Michael
Klepik
Chief Executive Officer
Consults and provides calculations
Vladimir
Nikulin
Chief Technology Officer
Head of development and design
+1 (918) 406-5684
info@torch-air.com
+1 (918) 406-5684
info@torch-air.com
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