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Reservoir Sizes 200 to 3000 gallons

Circulating Pumps from 1 to 100 hp. All characteristics

Price: by request depending on the package

5-Year guarantee

Easy installation and operation

Over 15 years of service life

Eco Friendly

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Pump Tank Stations

Designed to fit your needs, pump tank stations feature customizable tank sizes and pump capacities, ideal for a variety of industrial applications.

Purpose

Pump tank stations are designed to ensure stable and efficient cooling performance in industrial applications. They serve as key components in evaporative cooling towers, fluid coolers, and chilled water systems, maintaining consistent water flow and temperature. These stations prevent fluctuations in cooling loads by providing a stable reservoir of chilled fluid, enhancing system reliability and energy efficiency. Equipped with pumps, control mechanisms, and customizable features, they are ideal for demanding industrial applications requiring precise cooling water distribution.

VIEW PDF CATALOG WET SCRUBBERS FOR TANKS

Improved Design Customized for the Client's Objectives

Optimization of Heat Exchange

The ventilated design prevents air from entering the coolant, enhancing heat exchange efficiency.

Ease of Water Quality Control

Convenient monitoring and integration of chemical treatment options ensure improved maintenance.

Compatibility

Suitable for use with evaporative chill towers and modules, enabling the creation of a centralized cooling system.

Reliable Fluid Circulation

Efficient pumps and large tanks ensure stable fluid movement throughout distribution networks.

Volume Flexibility

Stations are available in volumes ranging from 150 to 3000 gallons, accommodating various scales and needs.

Power

Options for pumps with capacities from 1 to 100 hp allow for meeting the requirements of diverse industrial processes.

Applications

The tank is suitable for the majority of industrial fields and production sites.

Water Supply and Wastewater Treatment
Sewage Systems
Oil and Gas Industry
Chemical and Pharmaceutical Industry
Food Industry
Energy Sector
Agriculture
Construction and Mining
Firefighting
Transportation
Air Purification Equipment — Scrubbers

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Operating Principle

The primary operating principle of the PTS is that pumps transfer liquid from the tank to the distribution network, maintaining the required pressure and flow rate. The control unit regulates their operation to ensure the desired working mode (e.g., maintaining constant pressure or liquid level).

Components

The PTS includes pumps for liquid transfer, a storage tank for holding the liquid, a system of pipelines and valves for transportation, and a control unit for process regulation. It is equipped with protective and monitoring mechanisms to ensure reliable and safe operation. This makes it ideal for applications such as water supply, sewage networks, and other industries requiring efficient and secure liquid delivery.

Specification

Materials for Every Need

Torch-Air tanks are crafted from robust and durable materials, making them ideal for a wide range of operating conditions. Depending on your requirements, models are available in HDPE polyethylene, polypropylene (PP), PVDF, FRP, stainless steel, and epoxy-coated carbon steel.

Plastic Tanks

Seamless cylindrical tanks made from low-density linear polyethylene are resistant to corrosion and rust, making them a reliable choice for storing untreated water.

Volumes: 150, 200, 400, 800, 1500, 2000, and 3000 gallons.
Thermal Insulation: 3/8-inch foam insulation prevents condensation and reduces heat loss (relevant for cold water).
Easy Access: Hinged lid facilitates maintenance and protects against contamination.
Functionality: Internal partition allows separation of hot and cold water flows (for dual-pump systems).
Equipment: Drain valve, automatic water feed mechanism, and overflow port ensure readiness for operation.
Water Level Monitoring: Viewing tube simplifies liquid level checks.
Warranty: 10-year tank failure warranty.

Stainless Steel and Carbon Steel Tanks

Stainless steel is ideal for applications requiring high strength and corrosion resistance. Epoxy-coated carbon steel is made from reinforced steel sheets coated with an epoxy compound, providing long-lasting protection against rust.

Volumes: Custom volumes available from 150 to 3000 gallons.
Water Flow Rate: From 40 to 1250 GPM, using pumps with power ranging from 2 to 60 hp.
Thermal Insulation: 3/8-inch foam insulation prevents condensation.
Functionality: Internal partition ensures the separation of hot and cold water flows.
Equipment: Includes a drain valve, automatic water refill system, and overflow port for ease of use.
Warranty: 1-year warranty.

Choose the optimal model for your needs!

Configurations: Single and Dual Pump Systems

We offer units with one or two pumps, providing versatile solutions for various cooling fluid circulation requirements:

Single Pump System
Ideal for applications with a constant flow. These units efficiently circulate the coolant from the process back to the chiller or cooling tower, minimizing flow fluctuations. Optional backup pumps are available for added reliability.

Dual Pump System
Designed for applications with variable flow rates. These units maintain stable flow and pressure, creating optimal conditions for the operation of chillers and cooling towers. Optional backup pumps can handle both process and recirculation tasks, ensuring uninterrupted operation.

Comprehensive Cooling Solution

Torch-Air pump stations are designed for reliable and energy-efficient distribution of cooling water. These systems are suitable for use with evaporative cooling towers, chillers, and other industrial applications. Tailored to meet the specific needs of your business, Torch-Air equipment ensures stable and efficient operation.

Basic Configuration

Tank

Complete set

Pump

1 or 2 units

Pipes and fittings for pump connection

Complete set

Skid

1 unit

User manual

1

Additional Configuration

These features provide flexibility in configuring the equipment to meet specific cooling needs and energy-saving goals.

BACKUP PUMP AND MANIFOLD

For process, tower, or evaporative pumps.
Ensures continuous operation in the event of pump failure or maintenance.

CONTROL SYSTEMS

Automatic control of all sensors and mechanisms.
Automation based on client preferences, with the possibility of integrating the tank's control with the existing controls used at the client’s facility.

ALARMS

Pressure sensors and temperature sensors are monitored in real time. If the readings exceed acceptable limits, both audible and visual alarms are activated.
A pH sensor measures the acidity or alkalinity of the liquid, which is crucial for preventing equipment corrosion and system blockages. pH data is used for precise chemical dosing (corrosion inhibitors, biocides) to ensure stable operation.

VARIABLE SPEED DRIVES AND FREQUENCY CONVERTERS

A pressure sensor monitors the process pressure and sends a signal to the drive, which adjusts the flow rate according to the system’s current needs.
A temperature sensor transmits a signal to the drive to regulate the fan speed based on temperature control system requirements.
The setup automatically uses only the minimum necessary energy based on settings, promoting energy savings, reducing wear, and cutting costs.
Reducing motor speed by 20% can save up to 50% of energy for pumps or fans.

ADDITIONAL SKID

Depending on the number of sensors, additional skids may be required for their installation and connection.

INSULATION

Insulation protects the cooling liquid and equipment from freezing, ensuring smooth operation.
Maintains a stable temperature, preventing thermal fluctuations that could negatively affect equipment.
Prevents condensation, which can lead to corrosion and slipping hazards.
Helps maintain the necessary reaction temperature, preventing slowdowns or stoppages.

Simplified and more cost-effective installation, offering ease of use for operators.
All starters and control devices are pre-installed in a NEMA 12 enclosure with short circuit protection, a transformer, and a single power supply input.
Power indicator and switches are located on the door of the enclosure.

CENTRAL CONTROL PANEL

ELECTRIC WATER LEVEL CONTROL

A float switch activates the solenoid valve to supply water to the tank.
The float switch is mounted outside the main reservoir in a small closed chamber that is placed at the required level.
Due to its location outside the main reservoir, the float chamber does not affect turbulence inside the main tank, ensuring more stable water level control.

Fluid is supplied through automatically adjustable valves.
Temperature control.
A rotameter is used to measure the passing liquid, enabling efficiency calculations.

FLUID CONTROL AND METERING SYSTEMS

SPACE SAVING

Installation on a frame above the PTS is available, saving floor space.
Multiple equipment configurations are offered, making optimal use of the space beneath the tank.