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Home / Products / Wet Scrubbers / TYPHOON Tray Scrubber

TYPHOON Tray Scrubber

Performance: 100 — 175 000 cfm (170 — 297000 m³/h)
Cleans up to 99.9% waste, dust, flue and exhaust gases, depending on the level of pollution: All characteristics
Price: by request depending on the package
5-Year guarantee
Easy installation and operation
Over 10 years of service life
Ecologist-approved
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Cleans up to 99.9% waste, dust, flue and exhaust gases, depending on the level of pollution

Tray Scrubber Description

Wet gas cleaner “TYPHOON” tray tower scrubber is one of the most efficient wet scrubbers in the world. The cleaning system is based on mass-exchanging processes in a column with special plates and stabilizers installed in it. A foam layer is created on them where all contaminations settle. It is an excellent choice for cleaning air of dust, smoke and chemical bonds.

Improved Design for Customized Tasks From the Client

  • Straightforward maintenance and operation
    The tray scrubber’s design is done is such a way that maintenance via hatches and doors takes a minimal amount of time
  • Produced from different types of steel and plastic
    We select the material depending on the chemical contents of the gas and the gas’ temperature. Stainless steel or carbon steel. Polypropylene plastic, polyethylene, PVDF, etc.
  • Optional unconventional design
    The design, size, and productivity level can be modified depending on the client's wishes. It comes with a broad selection of additional package elements.

Modular Design is Our Main Area of Expertise

Increase efficiency by way of adding an additional filter module.
Large-node, bolt-mounted assembly is performed based on instructions like when assembling furniture. No welding or complex manipulations necessary.
Thanks to the modular design, delivering the tray scrubber doesn't require any special transportation and takes less time.
Quick efficiency modernization
Quick and easy installation
Quick and easy transportation

Smart Design: High Quality, Efficient Air Cleaning

High aerodynamic resistance
Provides high cleaning efficiency.
Dust load of up to 15 ppm
To increase the dust load will require placing a cyclone in front of the equipment or increasing the quantity of plates inside the scrubber.
Gas load of up to 5 ppm
There can optionally be more, but that will require size to be increased.
High resilience to changing loads
Stability in maintaining a high degree of cleaning, efficiency, and temperature variations as the scrubber operates.
Minimal waste substance quantity
The air cleaning process creates practically no waste. It does not get stuffed with various substances. There is almost no wear entrainment.

Main Distinctions From the Other Models

-1-
Equipped with perforated trays.
-2-
Perforated and stabilized trays create a developed “foam” surface.
-3-
Contaminations settle on the walls of this “foam”.
-4-
Has a high cleaning efficiency due to the constant bubbling of the liquid inside the scrubber.
-5-
Built-in tank for liquid revolving.
-6-
Built-in pump for liquid circulation.
-7-
Compact size.

Spheres of Use

The tray scrubber is suitable for most areas of industry and enterprise
  • Engineering and metal processing
    Voltaic and electrochemical production sites, factories, plants, and lots. Processes: degreasing, pulverization, etching, bonderization, oxidation, anodizing, bichromate processing, processing in chromium anhydride, nickeling, chromizing, copperizing, tinning, lodging of tin-bismuth alloys, zincking, zinc anodization, cadmium coating, cadmium-tin alloy coating, brassing, leading, gilding, silvering, palladizing, electrolytic polishing, chemical polishing, and removal of copper, nickel, chrome, and tin.
  • Chemical industry
    Production of inorganic bonds: acids, alkali, ammonia, sodas, salts, and reagents. Production of rare and noble metals and concentrates. Chemical and chemical-metallurgical enterprises. Gas purification of various steams and compound chemical bonds.
  • Food industry
    Storages with freezer devices using ammonia as the cooling agent. Fishing complexes, meat packing plants, fish processing, meat processing industry, pork farms, poultry factories, and large horned cattle facilities.
  • Pharmaceuticals
    Extraction of amines of restored sulfur, furfurole, and methanol bonds.
  • Laboratories
    Factory and experimental labs using reagents.
  • Processes of mass exchange and gas cleaning of hydrogen sulfide, chlorine, sulfuric acid steam, sulfur and nitrogen oxides, ammonium, etc.
  • Other spheres.

Substances Captured by the Gas Scrubber

Tray scrubber captures various dusts 0.1 µm in size or larger.
In order to capture smaller elements, we recommend various supplements, such as caustic soda etc. The supplements are selected on a case-by case basis depending on the air and gas mixture in the client's operation environment.
Since all these substances emit an unpleasant odor, you can learn more about the odor scrubber in our article.

The Working Principle of Tray Tower Scrubber

How does a TYPHOON Tray Scrubber work
Contaminated air enters the scrubber via the gas inlet flange. After that, it enters into the column with special perforated and stabilizing trays inside. Gas passes through these plates at a special velocity. The plates are constantly irrigated with liquid. At the gas passage and liquid irrigation locations, liquid bubbling is created due to the special velocities. The bubbling creates a foam layer and the contamination settles on the foam walls. After that, the contaminated liquid drains into the lower section of the scrubber, the revolving liquid tank. The liquid again enters the column out of the tank for irrigation and the liquid circulates. The air enters the upper section of the scrubber where a labyrinth droplet eliminator is installed. It impedes the liquid entrainment of the scrubber. After the droplet eliminator, the cleaned air is extracted to the outside of the scrubber.

Specifications

The Specifications depend on the package elements. For each client, we create a project based on a detailed survey about the production site and the nature of the dust and contaminations.
Each wet scrubber can optionally be designed in a non-standard execution, depending on the technical task of the client.

Package

The scrubber frame, consisting of a column, a revolving liquid tank, a perforated tray, and a droplet eliminator
1
Liquid irrigation system
1
Instructions and documents
1
Circulation pump
1
System for connecting a pump to the scrubber
1

Additional package

We always compromise with the client and are willing to add the necessary functions range as well as other characteristics and parameters to the standard package.
Depending on the project and the needs of the client, we are able to supply any additional package elements.

Modifications, Size, and Charts

A modification is a filter variation with a different quantity of modules. Adding modules entails a change in general performance, filtered air volume, size, and other technical specifications .

The tray scrubber consists of one or multiple modules.

The recommended performance of a single module is no more than 29500 cfm. In order to increase the performance, it is required to install additional modules (see example in drawing below).

A filter can be optionally designed with non-typical dimensions, depending on the client’s technical requirements.

Controlling the Tray Scrubber

Variations of control equipment package elements
  1. Manual control: the most affordable and inexpensive method.
  2. Semiautomatic: control on a temporary relay, preparation of a solution, and manual pouring of the solution.
  3. Automatic, time-based control, or regulated cycle control, determined by the client. Automatic preparation and dosing of the reagent solution.
In the standard package, the tray scrubber is automated at a minimal level – with transmitter level, pump activation, and pH monitoring.
For a higher level of automation, we can offer you:
  • Automatic refilling and discharge of the reagent
  • Automatic reagent preparation
  • Automatic water activation/deactivation
  • Connecting the automatic contact to the controller and pH meter.

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Get a Consultation From One of Our Factory's Experts

Michael
Klepik
Chief Executive Officer
Consults and provides calculations
Vladimir
Nikulin
Chief Technology Officer
Head of development and design
+1 (918) 406-5684
info@torch-air.com
+1 (918) 406-5684
info@torch-air.com
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